Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 114 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 479 g | Ejector Stroke(mm) | 101 mm |
Weight (KG) | 936 kg | Ejector Force(kN) | 45 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 512 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-269rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 63 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 258 mm |
Brand Name | Hommar | Power (kW) | 24.5 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥48 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What are the different types of molds used in injection molding?
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The quality and price advantage of rep injection moulding machine products is an important factor in our hard overseas market
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Single-Cavity Molds: These molds are used to produce a single part at a time
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Multi-Cavity Molds: These molds are used to produce multiple parts at a time
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Stack Molds: These molds are used to produce multiple parts in a single cycle
4
Hot Runner Molds: These molds are used to reduce cycle time and improve part quality
5
Two-Shot Molds: These molds are used to produce two different parts in a single cycle
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Unscrewing Molds: These molds are used to produce parts with threads
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Insert Molds: These molds are used to insert components into a part
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Overmolding Molds: These molds are used to produce parts with multiple materials
2.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
3.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
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Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
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Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
4.What is the role of molds in controlling the temperature and pressure distribution in an rep injection moulding machine?
Molds play an important role in controlling the temperature and pressure distribution in an injection molding machine
The mold is designed to provide a uniform temperature and pressure distribution throughout the mold cavity, which helps to ensure that the plastic material is evenly distributed and that the finished product has a consistent shape and quality
The mold also helps to regulate the flow of the molten plastic material, which helps to ensure that the plastic is evenly distributed and that the finished product has a consistent shape and quality
5.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
6.How does the material selection impact the design and production process of an rep injection moulding machine?
Material selection for an injection molding machine is critical to the design and production process
The material must be able to withstand the high temperatures and pressures of the injection molding process, as well as the wear and tear of the machine components
The material must also be able to withstand the corrosive effects of the molten plastic
Additionally, the material must be able to provide the necessary strength and rigidity to ensure the machine operates safely and efficiently
The material must also be able to provide the necessary thermal conductivity to ensure the molten plastic is evenly distributed throughout the mold
Finally, the material must be able to provide the necessary lubricity to ensure the machine components move smoothly and efficiently
7.How does the rate of injection affect the final product?
The rate of injection affects the final product in several ways
A slower rate of injection will result in a product with a higher molecular weight, while a faster rate of injection will result in a product with a lower molecular weight
Additionally, a slower rate of injection will result in a product with a higher viscosity, while a faster rate of injection will result in a product with a lower viscosity
Finally, a slower rate of injection will result in a product with a higher degree of crystallinity, while a faster rate of injection will result in a product with a lower degree of crystallinity
8.About the scale of rep injection moulding machine factory
Injection molding machine factories vary in size and scale
Some factories may only produce a few machines per year, while others may produce hundreds or even thousands of machines per year
The size of the factory will depend on the size of the machines being produced, the number of machines being produced, and the demand for the machines
9.Can an rep injection moulding machine produce products with multiple colors?
Yes, an injection molding machine can produce products with multiple colors
This is done by using a process called two-shot injection molding, which involves injecting two different colors of plastic into the same mold
10.Can an rep injection moulding machine use a variety of molding materials in a single production cycle?
Yes, an injection molding machine can use a variety of molding materials in a single production cycle
Injection molding machines are designed to be able to handle a wide range of materials, including thermoplastics, elastomers, and thermosets
The machine can be programmed to switch between different materials during the production cycle, allowing for the production of complex parts with multiple materials
11.What are the common defects that can occur in the injection molding process?
We have broad development space in domestic and foreign markets
rep injection moulding machine have great advantages in terms of price, quality, and delivery date
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Short Shots: This occurs when the molten plastic does not completely fill the mold cavity
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Flash: This occurs when molten plastic escapes from the mold and creates a thin layer of plastic along the parting line of the mold
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Warpage: This occurs when the plastic cools unevenly and causes the part to warp
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Sink Marks: This occurs when the plastic cools too quickly and causes the surface of the part to sink in
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Burn Marks: This occurs when the plastic is exposed to too much heat and causes the surface of the part to become discolored
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Voids: This occurs when air bubbles become trapped in the plastic and create a void in the part
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Weld Lines: This occurs when two streams of molten plastic meet and create a visible line on the surface of the part
12.How does the cost of an rep injection moulding machine compare to other manufacturing methods?
Our products & services cover a wide range of areas and meet the needs of different fields
Injection molding machines are typically more expensive than other manufacturing methods, such as CNC machining or 3D printing
The cost of an injection molding machine depends on the size, complexity, and type of the machine
Generally, the larger and more complex the machine, the more expensive it will be
Additionally, the cost of the injection molding machine will depend on the type of material being used and the number of cavities in the mold
13.How has the size and weight of rep injection moulding machines changed over the years?
We are a professional rep injection moulding machine company dedicated to providing high quality products and services
Injection molding machines have become much smaller and lighter over the years
Early injection molding machines were large, bulky, and heavy, weighing up to several tons
Today, injection molding machines are much smaller and lighter, with some machines weighing as little as a few hundred pounds
This has allowed for more flexibility in the placement of injection molding machines, as well as increased portability
Additionally, the smaller size and weight of modern injection molding machines has allowed for more efficient production processes
14.About rep injection moulding machine overseas warehouse
Injection molding machine overseas warehouse is a service provided by many companies that specialize in the manufacture and distribution of injection molding machines
This service allows customers to purchase injection molding machines from overseas warehouses, which can be located in different countries
This service is beneficial for customers who need to purchase injection molding machines quickly and without the hassle of dealing with international shipping and customs regulations
The injection molding machine overseas warehouse service also allows customers to purchase injection molding machines at a discounted price, as the cost of shipping and customs fees are often included in the purchase price
15.Are there any safety precautions that need to be taken when operating an rep injection moulding machine?
We focus on teamwork and communication to achieve common goals, We attach great importance to this detail
Yes, there are several safety precautions that should be taken when operating an injection molding machine
These include:
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Wear appropriate safety gear such as safety glasses, gloves, and hearing protection
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Make sure the machine is properly grounded and all electrical connections are secure
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Ensure that the machine is properly lubricated and all moving parts are in good working order
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Keep the area around the machine clean and free of debris
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Make sure the machine is properly guarded and all safety devices are in place
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Make sure the machine is operated in accordance with the manufacturer’s instructions
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Make sure all operators are properly trained and understand the safety procedures
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Make sure the machine is inspected regularly for any signs of wear or damage
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Make sure the machine is shut off and unplugged when not in use
16.What is the role of the rep injection moulding machine operator?
We should have a stable supply chain and logistics capabilities, and provide customers with high -quality, low -priced rep injection moulding machine products
The injection molding machine operator is responsible for setting up, operating, and maintaining the injection molding machine
This includes monitoring the machine's performance, making necessary adjustments, and troubleshooting any issues that may arise
The operator is also responsible for ensuring that the product meets quality standards and is produced in a timely manner
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