Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 655 mm . |
Ejector Force(kN): | 161kN | Theoretical Shot Volume(cm2): | 389 cm³ |
Injection Rate (g/S): | 112 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 628 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 326 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 175 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 398 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 3sets | Oil Tank Capacity: | 375L |
Product name: | Injection machinery |
1.What are the types of defects that can be detected in the injection molding process?
1
Flash: This is a defect caused by excess material that is forced out of the mold during the injection molding process
2
Short Shot: This is a defect caused by the injection of insufficient material into the mold
3
Warpage: This is a defect caused by uneven cooling of the plastic parts, resulting in uneven shrinkage and distortion
4
Sink Marks: This is a defect caused by the uneven cooling of the plastic parts, resulting in a depression in the surface of the part
5
Weld Lines: This is a defect caused by the joining of two streams of molten plastic during the injection molding process
6
Voids: This is a defect caused by air pockets trapped in the plastic part during the injection molding process
7
Burn Marks: This is a defect caused by the overheating of the plastic material during the injection molding process
2.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the pneumatic injection molding machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
3.How does an pneumatic injection molding machine compare to other types of molding machines?
As one of the pneumatic injection molding machine market leaders, we are known for innovation and reliability
Injection molding machines are the most commonly used type of molding machine
They are used to create plastic parts by injecting molten plastic into a mold
Injection molding machines are highly automated and can produce parts quickly and accurately
They are also capable of producing parts with complex geometries and intricate details
Compared to other types of molding machines, injection molding machines are more expensive and require more setup time, but they are capable of producing higher quality parts with greater precision
4.About pneumatic injection molding machine inventory
Injection molding machine inventory is a list of all the injection molding machines that are currently in use or available for purchase
It includes information about the manufacturer, model, size, and other specifications of the machine
It also includes the current price of the machine and any discounts that may be available
The inventory can be used to compare different machines and find the best one for a particular application
5.How does the quality of the mold affect the final product in injection molding?
We have established long-term and stable partnerships with our suppliers, so we have great advantages in price and cost and quality assurance
The quality of the mold affects the final product in injection molding in several ways
Poorly designed or constructed molds can lead to defects in the finished product, such as warping, cracking, or uneven surfaces
Poorly machined molds can also lead to poor part quality, as the plastic may not fill the mold properly or may not be able to be ejected from the mold
Poorly maintained molds can also lead to poor part quality, as the mold may not be able to maintain its shape or may have worn surfaces that can cause defects in the finished product
6.About pneumatic injection molding machine origin
Injection molding machines were first developed in the 1930s and were used to produce plastic parts for the automotive industry
The first injection molding machine was patented by John Wesley Hyatt in 1872
The first commercial injection molding machine was developed in the early 1950s by the American company Van Dorn
This machine was capable of producing plastic parts for a variety of industries
Since then, injection molding machines have become increasingly sophisticated and are now used to produce a wide variety of plastic products
7.How does the initial cost of an pneumatic injection molding machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
8.About pneumatic injection molding machine overseas warehouse
Injection molding machine overseas warehouse is a service provided by many companies that specialize in the manufacture and distribution of injection molding machines
This service allows customers to purchase injection molding machines from overseas warehouses, which can be located in different countries
This service is beneficial for customers who need to purchase injection molding machines quickly and without the hassle of dealing with international shipping and customs regulations
The injection molding machine overseas warehouse service also allows customers to purchase injection molding machines at a discounted price, as the cost of shipping and customs fees are often included in the purchase price
9.What are the temperature and pressure settings for different materials in an pneumatic injection molding machine?
We have a first -class management team, and we pay attention to teamwork to achieve common goals
The temperature and pressure settings for different materials in an injection molding machine will vary depending on the type of material being used
Generally, the temperature should be set between 180-220°C (356-428°F) and the pressure should be set between 1,000-2,000 bar (14,500-29,000 psi)
However, it is important to consult the material manufacturer's instructions for the exact settings for the specific material being used
10.Can an pneumatic injection molding machine be used for large and small scale production?
Our mission is to provide customers with the best solutions for pneumatic injection molding machine
Yes, an injection molding machine can be used for both large and small scale production
Injection molding machines are capable of producing parts in a wide range of sizes, from very small to very large
The size of the part being produced is determined by the size of the mold used in the injection molding machine
11.What is the maximum weight limit for materials used in an pneumatic injection molding machine?
We have advanced production equipment and technology to meet the needs of customers, and can provide customers with high quality, low priced pneumatic injection molding machine products
The maximum weight limit for materials used in an injection molding machine depends on the size and type of the machine
Generally, the maximum weight limit for a standard injection molding machine is between 300 and 400 tons
12.What is the role of the pneumatic injection molding machine operator?
We should have a stable supply chain and logistics capabilities, and provide customers with high -quality, low -priced pneumatic injection molding machine products
The injection molding machine operator is responsible for setting up, operating, and maintaining the injection molding machine
This includes monitoring the machine's performance, making necessary adjustments, and troubleshooting any issues that may arise
The operator is also responsible for ensuring that the product meets quality standards and is produced in a timely manner
13.Can an pneumatic injection molding machine handle multi-component materials?
We pay attention to the introduction and training of talents, scientifically regulate the management system, and focus on cultural construction and team cohesion
Yes, many injection molding machines are designed to handle multi-component materials
These machines are often referred to as two-shot" or "multi-shot" machines
14.How is the user experience of operating an pneumatic injection molding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
15.What are some of the biggest challenges faced in operating an pneumatic injection molding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
16.What is the typical lifespan of an pneumatic injection molding machine?
We adhere to the principle of integrity and transparency, and establish long -term relationships with partners, and we attach great importance to this detail
The typical lifespan of an injection molding machine is around 10-15 years, depending on the type of machine and how well it is maintained
17.How has automation affected the injection molding industry?
We are centered on customers and always pay attention to customers' needs for pneumatic injection molding machine products
Automation has had a major impact on the injection molding industry
Automation has allowed for increased production speeds, improved product quality, and reduced labor costs
Automation has also enabled injection molders to produce more complex parts with greater accuracy and repeatability
Automation has also allowed for improved safety, as machines can be programmed to operate with fewer risks to workers
Finally, automation has allowed injection molders to reduce their energy consumption and waste, leading to a more sustainable production process
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