Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 106 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 478 g | Ejector Stroke(mm) | 86 mm |
Weight (KG) | 1047 kg | Ejector Force(kN) | 42 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 503 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-260rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 50 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 320 mm |
Brand Name | Hommar | Power (kW) | 25.4 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥46 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.Is it possible to recycle materials used in injection molding?
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Yes, it is possible to recycle materials used in injection molding
Many injection molders have implemented recycling programs to reduce waste and increase efficiency
The most common materials used in injection molding are thermoplastics, which can be recycled and reused
2.What are some of the biggest challenges faced in operating an plastisol injection machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
3.About plastisol injection machine payment method
Injection molding machines can be paid for in a variety of ways, including cash, check, credit card, and wire transfer
Depending on the size of the purchase, some suppliers may also offer financing options
It is important to discuss payment terms with the supplier before making a purchase
4.About plastisol injection machine MOQ
Injection molding machine MOQs vary depending on the type of machine and the supplier
Generally, the MOQ for a standard injection molding machine is one unit
However, some suppliers may require a minimum order of two or more units
5.How has the use of robotics improved the efficiency of plastisol injection machines?
The use of robotics in injection molding machines has improved efficiency in a number of ways
Robotics can be used to automate the loading and unloading of parts from the injection molding machine, reducing the need for manual labor
Robotics can also be used to monitor the injection molding process, allowing for faster and more accurate adjustments to be made to the machine
Additionally, robotics can be used to automate the inspection of parts, reducing the need for manual inspection and allowing for faster production
Finally, robotics can be used to automate the cleaning and maintenance of the injection molding machine, reducing downtime and increasing efficiency
6.Are there any advancements in the materials used in injection molding?
We operate our plastisol injection machine business with integrity and honesty
Yes, there have been many advancements in the materials used in injection molding
Some of the most common materials used in injection molding include polypropylene, polycarbonate, nylon, ABS, and polystyrene
In recent years, new materials such as bioplastics, liquid silicone rubber, and metal alloys have been developed for use in injection molding
These materials offer improved performance, durability, and cost-effectiveness compared to traditional materials
7.What is the role of software in controlling and monitoring an plastisol injection machine?
Software plays an important role in controlling and monitoring an injection molding machine
It is used to control the speed, pressure, temperature, and other parameters of the machine
It can also be used to monitor the performance of the machine, detect any faults, and provide feedback to the operator
Additionally, software can be used to store and analyze data from the machine, allowing for better optimization of the injection molding process
8.What are the advantages of using an plastisol injection machine?
We have a wide range of plastisol injection machine customer groups and establishes long -term cooperative relationships with partners
The countries we provide services include
1
Cost-Effective: Injection molding is one of the most cost-effective manufacturing processes due to its high production rate and low material waste
2
Versatility: Injection molding machines can be used to produce a wide variety of parts and products with different shapes, sizes, and materials
3
Automation: Injection molding machines are highly automated, allowing for a high degree of repeatability and accuracy
4
Durability: Injection molded parts are highly durable and can withstand extreme temperatures and pressures
5
Efficiency: Injection molding machines are highly efficient, allowing for quick production of large quantities of parts
9.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
10.What is the role of molds in controlling the temperature and pressure distribution in an plastisol injection machine?
Molds play an important role in controlling the temperature and pressure distribution in an injection molding machine
The mold is designed to provide a uniform temperature and pressure distribution throughout the mold cavity, which helps to ensure that the plastic material is evenly distributed and that the finished product has a consistent shape and quality
The mold also helps to regulate the flow of the molten plastic material, which helps to ensure that the plastic is evenly distributed and that the finished product has a consistent shape and quality
11.Can an plastisol injection machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
12.About plastisol injection machine production skills training
Injection molding machine production skills training is a comprehensive program designed to teach participants the fundamentals of injection molding machine production
The program covers topics such as machine setup, troubleshooting, safety, and maintenance
Participants will learn how to operate and maintain injection molding machines, as well as how to troubleshoot and diagnose common problems
The program also covers topics such as material selection, mold design, and process optimization
Upon completion of the program, participants will have the knowledge and skills necessary to produce quality parts with injection molding machines
13.Are there any special considerations for high-temperature materials in an plastisol injection machine?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
14.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the plastisol injection machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
15.How is the injection molded product cooled and ejected from the machine?
We continuously upgrade our skills and knowledge to adapt to changing plastisol injection machine market needs
Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
16.What kind of maintenance is required for an plastisol injection machine?
We pay attention to employee development and benefits, and provide a good working environment in order to improve the efficiency of employees and improve the quality management of plastisol injection machine products
Maintenance for an injection molding machine typically includes regular cleaning and lubrication of the machine, checking and replacing worn parts, and inspecting the machine for any signs of wear or damage
Additionally, the machine should be inspected for any potential safety hazards, and any necessary repairs should be made
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They are now widely exporting to 200 countries.