Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 109 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 487 g | Ejector Stroke(mm) | 99 mm |
Weight (KG) | 1059 kg | Ejector Force(kN) | 42 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 482 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-349rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 49 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 309 mm |
Brand Name | Hommar | Power (kW) | 21.6 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥40 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.About the development history of injection moulding machine components factory
Injection molding machine factory has a long history of development
The first injection molding machine was invented in 1872 by John Wesley Hyatt, an American inventor
He developed the first injection molding machine to produce celluloid billiard balls
In the 1930s, the first fully automatic injection molding machine was developed by James Watson Hendry of the United Kingdom
This machine was capable of producing plastic parts with complex shapes
In the 1950s, the first commercially successful injection molding machine was developed by the German company Krauss-Maffei
This machine was capable of producing parts with complex shapes and high precision
In the 1960s, the first all-electric injection molding machine was developed by the Japanese company Toshiba
This machine was capable of producing parts with high precision and repeatability
In the 1970s, the first microprocessor-controlled injection molding machine was developed by the American company Cincinnati Milacron
This machine was capable of producing parts with high precision and repeatability
In the 1980s, the first two-platen injection molding machine was developed by the German company Demag
This machine was capable of producing parts with complex shapes and high precision
In the 1990s, the first servo-driven injection molding machine was developed by the Japanese company Nissei
This machine was capable of producing parts with high precision and repeatability
In the 2000s, the first multi-component injection molding machine was developed by the German company Arburg
This machine was capable of producing parts with complex shapes and high precision
2.How has the use of robotics improved the efficiency of injection moulding machine componentss?
The use of robotics in injection molding machines has improved efficiency in a number of ways
Robotics can be used to automate the loading and unloading of parts from the injection molding machine, reducing the need for manual labor
Robotics can also be used to monitor the injection molding process, allowing for faster and more accurate adjustments to be made to the machine
Additionally, robotics can be used to automate the inspection of parts, reducing the need for manual inspection and allowing for faster production
Finally, robotics can be used to automate the cleaning and maintenance of the injection molding machine, reducing downtime and increasing efficiency
3.Are there any advancements in the materials used in injection molding?
We operate our injection moulding machine components business with integrity and honesty
Yes, there have been many advancements in the materials used in injection molding
Some of the most common materials used in injection molding include polypropylene, polycarbonate, nylon, ABS, and polystyrene
In recent years, new materials such as bioplastics, liquid silicone rubber, and metal alloys have been developed for use in injection molding
These materials offer improved performance, durability, and cost-effectiveness compared to traditional materials
4.What safety features should be included in an injection moulding machine components?
We continue to improve injection moulding machine components products and processes to improve efficiency
1
Emergency stop button
2
Interlocks to prevent access to the moving parts
3
Safety guards to protect operators from moving parts
4
Pressure relief valves to prevent over-pressurization
5
Temperature control systems to prevent overheating
6
Automatic shut-off systems to prevent over-injection
7
Anti-tie-down systems to prevent accidental activation
8
Automatic lubrication systems to reduce wear and tear
9
Light curtains to protect operators from moving parts
10
Proximity sensors to detect the presence of personnel
5.What kind of maintenance is required for an injection moulding machine components?
We pay attention to employee development and benefits, and provide a good working environment in order to improve the efficiency of employees and improve the quality management of injection moulding machine components products
Maintenance for an injection molding machine typically includes regular cleaning and lubrication of the machine, checking and replacing worn parts, and inspecting the machine for any signs of wear or damage
Additionally, the machine should be inspected for any potential safety hazards, and any necessary repairs should be made
6.About injection moulding machine components production equipment
Injection molding machine production equipment is used to produce plastic parts and components for a variety of industries
The injection molding process involves melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
Injection molding machines come in a variety of sizes and configurations, and can be used to produce parts ranging from small medical components to large automotive parts
7.About injection moulding machine components raw materials
Injection molding machine raw materials are typically thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used raw materials in injection molding machines
They are typically composed of polymers, such as polyethylene, polypropylene, polystyrene, and polyvinyl chloride
Thermosets are materials that are cured by heat or pressure and are not able to be melted and reshaped
Elastomers are materials that are flexible and can be stretched and then return to their original shape
Metals are also used in injection molding machines, such as aluminum, brass, and steel
8.What are the different types of injection molding techniques?
1
Thermoset Injection Molding
2
Thermoplastic Injection Molding
3
Compression Molding
4
Transfer Molding
5
Blow Molding
6
Extrusion Molding
7
Rotational Molding
8
Structural Foam Molding
9
Reaction Injection Molding (RIM)
10
Insert Molding
9.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
10.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
11.What are some real-world applications of products produced by injection moulding machine componentss?
We maintain a stable growth through reasonable capital operations, focus on industry development trends and cutting -edge technologies, and focus on product quality and safety performance
1
Automotive parts such as bumpers, dashboards, and door panels
2
Electronic components such as connectors, switches, and housings
3
Medical devices such as syringes, catheters, and hearing aids
4
Toys such as action figures, dolls, and building blocks
5
Household items such as toothbrushes, kitchen utensils, and storage containers
6
Industrial components such as gears, valves, and fasteners
7
Packaging materials such as caps, lids, and containers
12.How is the user experience of operating an injection moulding machine components being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
13.What is an injection moulding machine components?
Being one of the top injection moulding machine components manufacturers in China, We attach great importance to this detail
An injection molding machine is a machine that is used to shape plastic or other materials through the process of injection molding This process involves heating the material, injecting it into a mold, and then cooling it so that it takes the shape of the mold
Injection molding machines are used to produce a variety of products, including automotive parts, medical devices, and consumer goods
14.What training is required for operating an injection moulding machine components?
Our injection moulding machine components products undergo strict quality control to ensure customer satisfaction
Operators of injection molding machines must be trained in the safe and proper operation of the machine
This includes understanding the machine’s safety features, how to set up and adjust the machine, how to troubleshoot and maintain the machine, and how to properly handle and dispose of hazardous materials
Additionally, operators should be trained in the specific processes and materials used in the injection molding process
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