Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 112 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 471 g | Ejector Stroke(mm) | 90 mm |
Weight (KG) | 1006 kg | Ejector Force(kN) | 52 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 427 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-329rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 64 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 257 mm |
Brand Name | Hommar | Power (kW) | 22.9 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥47 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What is the typical lifespan of an injection molding machine water chiller?
We adhere to the principle of integrity and transparency, and establish long -term relationships with partners, and we attach great importance to this detail
The typical lifespan of an injection molding machine is around 10-15 years, depending on the type of machine and how well it is maintained
2.About injection molding machine water chiller production management system
Injection molding machine production management system is a software solution designed to help manufacturers manage the production of injection molding machines
It provides a comprehensive set of tools to help streamline the production process, from scheduling and tracking orders to managing inventory and quality control
The system also helps to ensure that all parts and components are available when needed, and that the production process is running smoothly and efficiently
3.What are the common defects that can occur in the injection molding process?
We have broad development space in domestic and foreign markets
injection molding machine water chiller have great advantages in terms of price, quality, and delivery date
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Short Shots: This occurs when the molten plastic does not completely fill the mold cavity
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Flash: This occurs when molten plastic escapes from the mold and creates a thin layer of plastic along the parting line of the mold
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Warpage: This occurs when the plastic cools unevenly and causes the part to warp
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Sink Marks: This occurs when the plastic cools too quickly and causes the surface of the part to sink in
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Burn Marks: This occurs when the plastic is exposed to too much heat and causes the surface of the part to become discolored
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Voids: This occurs when air bubbles become trapped in the plastic and create a void in the part
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Weld Lines: This occurs when two streams of molten plastic meet and create a visible line on the surface of the part
4.About injection molding machine water chiller production capacity
Injection molding machine production capacity is the maximum amount of parts that can be produced by a single injection molding machine in a given period of time
This capacity is typically measured in parts per hour (PPH) or parts per minute (PPM)
The production capacity of an injection molding machine is determined by the size of the machine, the type of material being used, and the complexity of the part being produced
5.What new developments can we expect to see in the field of injection molding in the future?
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Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
6.How does the rate of injection affect the final product?
The rate of injection affects the final product in several ways
A slower rate of injection will result in a product with a higher molecular weight, while a faster rate of injection will result in a product with a lower molecular weight
Additionally, a slower rate of injection will result in a product with a higher viscosity, while a faster rate of injection will result in a product with a lower viscosity
Finally, a slower rate of injection will result in a product with a higher degree of crystallinity, while a faster rate of injection will result in a product with a lower degree of crystallinity
7.What is the role of the injection molding machine water chiller operator?
We should have a stable supply chain and logistics capabilities, and provide customers with high -quality, low -priced injection molding machine water chiller products
The injection molding machine operator is responsible for setting up, operating, and maintaining the injection molding machine
This includes monitoring the machine's performance, making necessary adjustments, and troubleshooting any issues that may arise
The operator is also responsible for ensuring that the product meets quality standards and is produced in a timely manner
8.How does the initial cost of an injection molding machine water chiller compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
9.How important is cooling time in the injection molding process?
We have flexible production capacity
Whether you are large orders or small orders, you can produce and release goods in a timely manner to meet customer needs
Cooling time is a critical factor in the injection molding process
It is the time required for the plastic to cool and solidify in the mold
If the cooling time is too short, the plastic may not solidify properly and the part may be weak or have poor surface finish
If the cooling time is too long, the plastic may become brittle and the part may warp or shrink
Proper cooling time is essential for producing high-quality parts
10.How does an injection molding machine water chiller work?
Our company has many years of injection molding machine water chiller experience and expertise
Injection molding machines work by melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
The injection molding process is highly automated and can produce large quantities of parts in a short amount of time
The injection molding machine consists of several components, including a hopper, a barrel, a reciprocating screw, a heating element, a nozzle, and a mold
The hopper is used to feed the plastic pellets into the barrel
The reciprocating screw is used to melt the pellets and inject them into the mold
The heating element is used to heat the plastic to the desired temperature
The nozzle is used to inject the molten plastic into the mold
The mold is used to shape the plastic into the desired shape
11.About injection molding machine water chiller production skills training
Injection molding machine production skills training is a comprehensive program designed to teach participants the fundamentals of injection molding machine production
The program covers topics such as machine setup, troubleshooting, safety, and maintenance
Participants will learn how to operate and maintain injection molding machines, as well as how to troubleshoot and diagnose common problems
The program also covers topics such as material selection, mold design, and process optimization
Upon completion of the program, participants will have the knowledge and skills necessary to produce quality parts with injection molding machines
12.How have sustainability and recycling initiatives affected the use of injection molding machine water chillers?
Sustainability and recycling initiatives have had a positive effect on the use of injection molding machines
By using recycled materials, injection molding machines can produce parts with a lower environmental impact
Additionally, the use of recycled materials can reduce the cost of production, making injection molding machines more cost-effective
Furthermore, the use of recycled materials can help reduce the amount of waste generated by injection molding machines, which can help reduce the environmental impact of the manufacturing process
13.What are some safety regulations and standards that injection molding machine water chillers must adhere to?
We have a professional team that is committed to the innovation and development of injection molding machine water chiller
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All injection molding machines must be equipped with safety guards to protect operators from moving parts
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All injection molding machines must be equipped with emergency stop buttons to shut down the machine in the event of an emergency
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All injection molding machines must be equipped with a safety interlock system to prevent the machine from operating if any of the safety guards are not in place
4
All injection molding machines must be equipped with a pressure relief valve to prevent the machine from over-pressurizing
5
All injection molding machines must be equipped with a temperature control system to prevent the machine from overheating
6
All injection molding machines must be equipped with a ventilation system to ensure proper air circulation and reduce the risk of fire
7
All injection molding machines must be inspected and tested regularly to ensure they are in proper working order
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All injection molding machines must be operated in accordance with the manufacturer’s instructions and safety guidelines
14.What are the main components of an injection molding machine water chiller?
We maintain a certain amount of R&D investment every year and continuously improve operational efficiency to provide better services to our cooperative customers
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Clamping Unit: This is the part of the machine that holds the two halves of the mold together during the injection process
2
Injection Unit: This is the part of the machine that melts the plastic and injects it into the mold
3
Control Unit: This is the part of the machine that controls the speed, pressure, and temperature of the injection process
4
Ejector Unit: This is the part of the machine that pushes the finished part out of the mold
15.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
16.What factors affect the speed and efficiency of an injection molding machine water chiller?
We are a new injection molding machine water chiller manufacturer
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Injection Pressure: The higher the injection pressure, the faster the injection molding cycle
2
Injection Speed: The faster the injection speed, the faster the injection molding cycle
3
Temperature: The higher the temperature, the faster the injection molding cycle
4
Mold Design: The better the mold design, the faster the injection molding cycle
5
Machine Size: The larger the machine size, the faster the injection molding cycle
6
Material: The type of material used affects the injection molding cycle
Some materials require higher temperatures and pressures than others
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Cooling System: The better the cooling system, the faster the injection molding cycle
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Lubrication System: The better the lubrication system, the faster the injection molding cycle
17.How long does it take to set up an injection molding machine water chiller?
As one of the top injection molding machine water chiller manufacturers in China, we take this very seriously
The time it takes to set up an injection molding machine depends on the complexity of the mold and the size of the machine
Generally, it can take anywhere from a few hours to a few days to set up an injection molding machine
18.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
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They are now widely exporting to 200 countries.