Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 119 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 470 g | Ejector Stroke(mm) | 92 mm |
Weight (KG) | 966 kg | Ejector Force(kN) | 43 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 466 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-306rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 63 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 352 mm |
Brand Name | Hommar | Power (kW) | 24.5 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥52 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.Can an injection molding machine robots produce products with multiple colors?
Yes, an injection molding machine can produce products with multiple colors
This is done by using a process called two-shot injection molding, which involves injecting two different colors of plastic into the same mold
2.Can an injection molding machine robots be used for rapid prototyping?
No, an injection molding machine is not suitable for rapid prototyping
Rapid prototyping is a process that uses 3D printing technology to quickly create a physical model of a design
Injection molding machines are used to mass-produce parts from thermoplastic and thermoset materials
3.What are the advantages of using an injection molding machine robots?
We have a wide range of injection molding machine robots customer groups and establishes long -term cooperative relationships with partners
The countries we provide services include
1
Cost-Effective: Injection molding is one of the most cost-effective manufacturing processes due to its high production rate and low material waste
2
Versatility: Injection molding machines can be used to produce a wide variety of parts and products with different shapes, sizes, and materials
3
Automation: Injection molding machines are highly automated, allowing for a high degree of repeatability and accuracy
4
Durability: Injection molded parts are highly durable and can withstand extreme temperatures and pressures
5
Efficiency: Injection molding machines are highly efficient, allowing for quick production of large quantities of parts
4.What are the common defects that can occur in the injection molding process?
We have broad development space in domestic and foreign markets
injection molding machine robots have great advantages in terms of price, quality, and delivery date
1
Short Shots: This occurs when the molten plastic does not completely fill the mold cavity
2
Flash: This occurs when molten plastic escapes from the mold and creates a thin layer of plastic along the parting line of the mold
3
Warpage: This occurs when the plastic cools unevenly and causes the part to warp
4
Sink Marks: This occurs when the plastic cools too quickly and causes the surface of the part to sink in
5
Burn Marks: This occurs when the plastic is exposed to too much heat and causes the surface of the part to become discolored
6
Voids: This occurs when air bubbles become trapped in the plastic and create a void in the part
7
Weld Lines: This occurs when two streams of molten plastic meet and create a visible line on the surface of the part
5.How does the quality of the mold affect the final product in injection molding?
We have established long-term and stable partnerships with our suppliers, so we have great advantages in price and cost and quality assurance
The quality of the mold affects the final product in injection molding in several ways
Poorly designed or constructed molds can lead to defects in the finished product, such as warping, cracking, or uneven surfaces
Poorly machined molds can also lead to poor part quality, as the plastic may not fill the mold properly or may not be able to be ejected from the mold
Poorly maintained molds can also lead to poor part quality, as the mold may not be able to maintain its shape or may have worn surfaces that can cause defects in the finished product
6.What are the types of defects that can be detected in the injection molding process?
1
Flash: This is a defect caused by excess material that is forced out of the mold during the injection molding process
2
Short Shot: This is a defect caused by the injection of insufficient material into the mold
3
Warpage: This is a defect caused by uneven cooling of the plastic parts, resulting in uneven shrinkage and distortion
4
Sink Marks: This is a defect caused by the uneven cooling of the plastic parts, resulting in a depression in the surface of the part
5
Weld Lines: This is a defect caused by the joining of two streams of molten plastic during the injection molding process
6
Voids: This is a defect caused by air pockets trapped in the plastic part during the injection molding process
7
Burn Marks: This is a defect caused by the overheating of the plastic material during the injection molding process
7.Can an injection molding machine robots handle multi-component materials?
We pay attention to the introduction and training of talents, scientifically regulate the management system, and focus on cultural construction and team cohesion
Yes, many injection molding machines are designed to handle multi-component materials
These machines are often referred to as two-shot" or "multi-shot" machines
8.Can an injection molding machine robots run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
9.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
10.Are there any safety precautions that need to be taken when operating an injection molding machine robots?
We focus on teamwork and communication to achieve common goals, We attach great importance to this detail
Yes, there are several safety precautions that should be taken when operating an injection molding machine
These include:
1
Wear appropriate safety gear such as safety glasses, gloves, and hearing protection
2
Make sure the machine is properly grounded and all electrical connections are secure
3
Ensure that the machine is properly lubricated and all moving parts are in good working order
4
Keep the area around the machine clean and free of debris
5
Make sure the machine is properly guarded and all safety devices are in place
6
Make sure the machine is operated in accordance with the manufacturer’s instructions
7
Make sure all operators are properly trained and understand the safety procedures
8
Make sure the machine is inspected regularly for any signs of wear or damage
9
Make sure the machine is shut off and unplugged when not in use
11.Can an injection molding machine robots be used for large and small scale production?
Our mission is to provide customers with the best solutions for injection molding machine robots
Yes, an injection molding machine can be used for both large and small scale production
Injection molding machines are capable of producing parts in a wide range of sizes, from very small to very large
The size of the part being produced is determined by the size of the mold used in the injection molding machine
12.What are the different types of molds used in injection molding?
We have a good reputation and image in the industry
The quality and price advantage of injection molding machine robots products is an important factor in our hard overseas market
1
Single-Cavity Molds: These molds are used to produce a single part at a time
2
Multi-Cavity Molds: These molds are used to produce multiple parts at a time
3
Stack Molds: These molds are used to produce multiple parts in a single cycle
4
Hot Runner Molds: These molds are used to reduce cycle time and improve part quality
5
Two-Shot Molds: These molds are used to produce two different parts in a single cycle
6
Unscrewing Molds: These molds are used to produce parts with threads
7
Insert Molds: These molds are used to insert components into a part
8
Overmolding Molds: These molds are used to produce parts with multiple materials
13.About injection molding machine robots customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
14.How does the cost of an injection molding machine robots affect the pricing of products?
We focus on providing high injection molding machine robots quality products and services
The cost of an injection molding machine affects the pricing of products in several ways
First, the cost of the machine itself is a major factor in the overall cost of the product
The more expensive the machine, the more expensive the product will be
Additionally, the cost of the machine affects the cost of the materials used to make the product, as well as the cost of labor associated with the production process
Finally, the cost of the machine affects the cost of the energy used to power the machine, which can add to the overall cost of the product
15.What types of materials can be used in an injection molding machine robots?
We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities
Common materials used in injection molding machines include thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used materials, as they are easy to process and can be recycled
Examples of thermoplastics include polyethylene, polypropylene, polystyrene, polyvinyl chloride, and nylon
Thermosets are materials that are cured and hardened during the injection molding process, and are not able to be recycled
Examples of thermosets include epoxy, polyester, and phenolic
Elastomers are materials that are flexible and can be used to create rubber-like parts
Examples of elastomers include silicone, polyurethane, and thermoplastic elastomers
Metals can also be used in injection molding machines, but are not as common as thermoplastics
Examples of metals used in injection molding include aluminum, brass, and steel
16.About injection molding machine robots production management system
Injection molding machine production management system is a software solution designed to help manufacturers manage the production of injection molding machines
It provides a comprehensive set of tools to help streamline the production process, from scheduling and tracking orders to managing inventory and quality control
The system also helps to ensure that all parts and components are available when needed, and that the production process is running smoothly and efficiently
17.What is the expected recovery rate for materials used in injection molding?
We have advantages in marketing and channel expansion
Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
18.What are the different sizes of injection molding machine robotss?
We continue to invest in research and development and continue to launch innovative products
Injection molding machines come in a variety of sizes, ranging from small machines that produce less than 5 ounces of product to large machines that produce over 400 ounces of product
The most common sizes are:
- Small (up to 5 ounces)
- Medium (5-100 ounces)
- Large (100-400 ounces)
- Extra-large (over 400 ounces)
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