Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 653 mm . |
Ejector Force(kN): | 143kN | Theoretical Shot Volume(cm2): | 378 cm³ |
Injection Rate (g/S): | 128 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 626 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 447 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 178 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 381 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 7sets | Oil Tank Capacity: | 356L |
Product name: | Injection machinery |
1.About injection molding machine process inventory
Injection molding machine inventory is a list of all the injection molding machines that are currently in use or available for purchase
It includes information about the manufacturer, model, size, and other specifications of the machine
It also includes the current price of the machine and any discounts that may be available
The inventory can be used to compare different machines and find the best one for a particular application
2.How do temperature and humidity affect the operation of an injection molding machine process?
Our injection molding machine process products have competitive and differentiated advantages, and actively promote digital transformation and innovation
Temperature and humidity can have a significant effect on the operation of an injection molding machine
High temperatures can cause the plastic to melt too quickly, resulting in poor quality parts
High humidity can cause the plastic to absorb moisture, which can cause the plastic to become brittle and crack
Low temperatures can cause the plastic to cool too quickly, resulting in poor part quality
Low humidity can cause the plastic to become too dry, resulting in poor part quality
3.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
4.About injection molding machine process R&D capabilities
Injection molding machine R&D capabilities refer to the ability of a company to research, develop, and manufacture injection molding machines
This includes the ability to design and build custom injection molding machines, as well as the ability to develop and implement new technologies and processes
Companies with strong R&D capabilities are able to stay ahead of the competition and provide their customers with the most advanced injection molding machines available
5.How is the injection molded product cooled and ejected from the machine?
We continuously upgrade our skills and knowledge to adapt to changing injection molding machine process market needs
Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
6.Can an injection molding machine process produce intricate and detailed designs?
We are committed to providing personalized solutions and established long -term strategic cooperative relationships with customers
Yes, an injection molding machine can produce intricate and detailed designs
Injection molding machines are capable of producing complex shapes with high precision and accuracy
They can also be used to produce parts with intricate details, such as textured surfaces, thin walls, and complex geometries
7.What are some of the biggest challenges faced in operating an injection molding machine process?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
8.What are some safety regulations and standards that injection molding machine processs must adhere to?
We have a professional team that is committed to the innovation and development of injection molding machine process
1
All injection molding machines must be equipped with safety guards to protect operators from moving parts
2
All injection molding machines must be equipped with emergency stop buttons to shut down the machine in the event of an emergency
3
All injection molding machines must be equipped with a safety interlock system to prevent the machine from operating if any of the safety guards are not in place
4
All injection molding machines must be equipped with a pressure relief valve to prevent the machine from over-pressurizing
5
All injection molding machines must be equipped with a temperature control system to prevent the machine from overheating
6
All injection molding machines must be equipped with a ventilation system to ensure proper air circulation and reduce the risk of fire
7
All injection molding machines must be inspected and tested regularly to ensure they are in proper working order
8
All injection molding machines must be operated in accordance with the manufacturer’s instructions and safety guidelines
9.Are there any environmental concerns with using an injection molding machine process?
We attach importance to the innovation ability and team spirit of employees, have advanced R & D facilities and laboratories, and have a good quality management system
Yes, there are environmental concerns with using an injection molding machine
These include the release of volatile organic compounds (VOCs) into the air, the release of hazardous chemicals into the environment, and the potential for the release of plastic particles into the environment
Additionally, injection molding machines require a large amount of energy to operate, which can contribute to air pollution
10.How does the rate of injection affect the final product?
The rate of injection affects the final product in several ways
A slower rate of injection will result in a product with a higher molecular weight, while a faster rate of injection will result in a product with a lower molecular weight
Additionally, a slower rate of injection will result in a product with a higher viscosity, while a faster rate of injection will result in a product with a lower viscosity
Finally, a slower rate of injection will result in a product with a higher degree of crystallinity, while a faster rate of injection will result in a product with a lower degree of crystallinity
11.What are the different types of molds used in injection molding?
We have a good reputation and image in the industry
The quality and price advantage of injection molding machine process products is an important factor in our hard overseas market
1
Single-Cavity Molds: These molds are used to produce a single part at a time
2
Multi-Cavity Molds: These molds are used to produce multiple parts at a time
3
Stack Molds: These molds are used to produce multiple parts in a single cycle
4
Hot Runner Molds: These molds are used to reduce cycle time and improve part quality
5
Two-Shot Molds: These molds are used to produce two different parts in a single cycle
6
Unscrewing Molds: These molds are used to produce parts with threads
7
Insert Molds: These molds are used to insert components into a part
8
Overmolding Molds: These molds are used to produce parts with multiple materials
12.What is the expected recovery rate for materials used in injection molding?
We have advantages in marketing and channel expansion
Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
13.How does the cost of an injection molding machine process affect the pricing of products?
We focus on providing high injection molding machine process quality products and services
The cost of an injection molding machine affects the pricing of products in several ways
First, the cost of the machine itself is a major factor in the overall cost of the product
The more expensive the machine, the more expensive the product will be
Additionally, the cost of the machine affects the cost of the materials used to make the product, as well as the cost of labor associated with the production process
Finally, the cost of the machine affects the cost of the energy used to power the machine, which can add to the overall cost of the product
14.What kind of maintenance is required for an injection molding machine process?
We pay attention to employee development and benefits, and provide a good working environment in order to improve the efficiency of employees and improve the quality management of injection molding machine process products
Maintenance for an injection molding machine typically includes regular cleaning and lubrication of the machine, checking and replacing worn parts, and inspecting the machine for any signs of wear or damage
Additionally, the machine should be inspected for any potential safety hazards, and any necessary repairs should be made
15.How important is cooling time in the injection molding process?
We have flexible production capacity
Whether you are large orders or small orders, you can produce and release goods in a timely manner to meet customer needs
Cooling time is a critical factor in the injection molding process
It is the time required for the plastic to cool and solidify in the mold
If the cooling time is too short, the plastic may not solidify properly and the part may be weak or have poor surface finish
If the cooling time is too long, the plastic may become brittle and the part may warp or shrink
Proper cooling time is essential for producing high-quality parts
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They are now widely exporting to 200 countries.