Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 108 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 481 g | Ejector Stroke(mm) | 104 mm |
Weight (KG) | 930 kg | Ejector Force(kN) | 50 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 447 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-327rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 46 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 229 mm |
Brand Name | Hommar | Power (kW) | 21 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥51 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
2.About injection molding machine injection unit production capacity
Injection molding machine production capacity is the maximum amount of parts that can be produced by a single injection molding machine in a given period of time
This capacity is typically measured in parts per hour (PPH) or parts per minute (PPM)
The production capacity of an injection molding machine is determined by the size of the machine, the type of material being used, and the complexity of the part being produced
3.What factors affect the speed and efficiency of an injection molding machine injection unit?
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1
Injection Pressure: The higher the injection pressure, the faster the injection molding cycle
2
Injection Speed: The faster the injection speed, the faster the injection molding cycle
3
Temperature: The higher the temperature, the faster the injection molding cycle
4
Mold Design: The better the mold design, the faster the injection molding cycle
5
Machine Size: The larger the machine size, the faster the injection molding cycle
6
Material: The type of material used affects the injection molding cycle
Some materials require higher temperatures and pressures than others
7
Cooling System: The better the cooling system, the faster the injection molding cycle
8
Lubrication System: The better the lubrication system, the faster the injection molding cycle
4.Can an injection molding machine injection unit use a variety of molding materials in a single production cycle?
Yes, an injection molding machine can use a variety of molding materials in a single production cycle
Injection molding machines are designed to be able to handle a wide range of materials, including thermoplastics, elastomers, and thermosets
The machine can be programmed to switch between different materials during the production cycle, allowing for the production of complex parts with multiple materials
5.What is the expected recovery rate for materials used in injection molding?
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Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
6.About injection molding machine injection unit origin
Injection molding machines were first developed in the 1930s and were used to produce plastic parts for the automotive industry
The first injection molding machine was patented by John Wesley Hyatt in 1872
The first commercial injection molding machine was developed in the early 1950s by the American company Van Dorn
This machine was capable of producing plastic parts for a variety of industries
Since then, injection molding machines have become increasingly sophisticated and are now used to produce a wide variety of plastic products
7.Can an injection molding machine injection unit be used for large and small scale production?
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Yes, an injection molding machine can be used for both large and small scale production
Injection molding machines are capable of producing parts in a wide range of sizes, from very small to very large
The size of the part being produced is determined by the size of the mold used in the injection molding machine
8.What are the common defects that can occur in the injection molding process?
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injection molding machine injection unit have great advantages in terms of price, quality, and delivery date
1
Short Shots: This occurs when the molten plastic does not completely fill the mold cavity
2
Flash: This occurs when molten plastic escapes from the mold and creates a thin layer of plastic along the parting line of the mold
3
Warpage: This occurs when the plastic cools unevenly and causes the part to warp
4
Sink Marks: This occurs when the plastic cools too quickly and causes the surface of the part to sink in
5
Burn Marks: This occurs when the plastic is exposed to too much heat and causes the surface of the part to become discolored
6
Voids: This occurs when air bubbles become trapped in the plastic and create a void in the part
7
Weld Lines: This occurs when two streams of molten plastic meet and create a visible line on the surface of the part
9.What new developments can we expect to see in the field of injection molding in the future?
1
Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
10.How can the clamping force of an injection molding machine injection unit be calculated?
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The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
11.About injection molding machine injection unit delivery date
Injection molding machine delivery dates vary depending on the complexity of the project and the availability of the machine
Generally, the delivery date for a standard injection molding machine is between 4-6 weeks
However, for more complex projects, the delivery date can be longer
It is important to discuss the delivery date with the injection molding machine supplier before placing an order
12.What are the different sizes of injection molding machine injection units?
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Injection molding machines come in a variety of sizes, ranging from small machines that produce less than 5 ounces of product to large machines that produce over 400 ounces of product
The most common sizes are:
- Small (up to 5 ounces)
- Medium (5-100 ounces)
- Large (100-400 ounces)
- Extra-large (over 400 ounces)
13.How have sustainability and recycling initiatives affected the use of injection molding machine injection units?
Sustainability and recycling initiatives have had a positive effect on the use of injection molding machines
By using recycled materials, injection molding machines can produce parts with a lower environmental impact
Additionally, the use of recycled materials can reduce the cost of production, making injection molding machines more cost-effective
Furthermore, the use of recycled materials can help reduce the amount of waste generated by injection molding machines, which can help reduce the environmental impact of the manufacturing process
14.What is the role of software in controlling and monitoring an injection molding machine injection unit?
Software plays an important role in controlling and monitoring an injection molding machine
It is used to control the speed, pressure, temperature, and other parameters of the machine
It can also be used to monitor the performance of the machine, detect any faults, and provide feedback to the operator
Additionally, software can be used to store and analyze data from the machine, allowing for better optimization of the injection molding process
15.About injection molding machine injection unit payment method
Injection molding machines can be paid for in a variety of ways, including cash, check, credit card, and wire transfer
Depending on the size of the purchase, some suppliers may also offer financing options
It is important to discuss payment terms with the supplier before making a purchase
16.How accurate are the dimensions of products produced by an injection molding machine injection unit?
We focus on our customers' needs and strive to meet their expectations, so we take this very seriously
The accuracy of the dimensions of products produced by an injection molding machine depends on the quality of the mold and the skill of the operator
Generally, injection molding machines can produce parts with tolerances of +/- 0
005 inches (0
127 mm)
However, with the right mold and operator, parts with tolerances of +/- 0
001 inches (0
025 mm) can be achieved
17.Is it possible to recycle materials used in injection molding?
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Yes, it is possible to recycle materials used in injection molding
Many injection molders have implemented recycling programs to reduce waste and increase efficiency
The most common materials used in injection molding are thermoplastics, which can be recycled and reused
18.How long does it take to set up an injection molding machine injection unit?
As one of the top injection molding machine injection unit manufacturers in China, we take this very seriously
The time it takes to set up an injection molding machine depends on the complexity of the mold and the size of the machine
Generally, it can take anywhere from a few hours to a few days to set up an injection molding machine
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