One-stop Plastic Injction Solution Supplier since 2002
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One-stop Plastic Injction Solution Supplier since 2002
Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
| Condition | New | Showroom Location | None |
| Style | VERTICAL | Warranty of core components | 1 Year |
| Injection Rate (g/s) | 107 g/s | Core Components | Bearing, Motor, Pump, Gear |
| Machine Type | Hydraulic | Plastic Processed | LSR |
| Injection Weight (g) | 459 g | Ejector Stroke(mm) | 99 mm |
| Weight (KG) | 999 kg | Ejector Force(kN) | 38 kN |
| Place of Origin | China | Theoretical Shot Volume(cm3) | 524 cm3 |
| Warranty | 1 Year | Screw Speed (rpm) | 0-295rpm |
| Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 57 mm |
| Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
| Type | Tube Head Injection | Open Stroke(mm) | 469 mm |
| Brand Name | Hommar | Power (kW) | 24.5 kW |
| Plastic Type | Thermoplastic | Transport Package | Customer's country |
| Voltage | 380V/220/415V | Language | According to customer's country |
| Automatic | semi-auto | Nozzle Projecting Template Size | ≥51 |
| Machine Color | White and red | After-sales Service Provided | Video technical support |
| Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
| Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What new developments can we expect to see in the field of injection molding in the future?
1
Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
2.How important is cooling time in the injection molding process?
We have flexible production capacity
Whether you are large orders or small orders, you can produce and release goods in a timely manner to meet customer needs
Cooling time is a critical factor in the injection molding process
It is the time required for the plastic to cool and solidify in the mold
If the cooling time is too short, the plastic may not solidify properly and the part may be weak or have poor surface finish
If the cooling time is too long, the plastic may become brittle and the part may warp or shrink
Proper cooling time is essential for producing high-quality parts
3.How is the user experience of operating an indian injection moulding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
4.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
5.What are the advantages of using an indian injection moulding machine?
We have a wide range of indian injection moulding machine customer groups and establishes long -term cooperative relationships with partners
The countries we provide services include
1
Cost-Effective: Injection molding is one of the most cost-effective manufacturing processes due to its high production rate and low material waste
2
Versatility: Injection molding machines can be used to produce a wide variety of parts and products with different shapes, sizes, and materials
3
Automation: Injection molding machines are highly automated, allowing for a high degree of repeatability and accuracy
4
Durability: Injection molded parts are highly durable and can withstand extreme temperatures and pressures
5
Efficiency: Injection molding machines are highly efficient, allowing for quick production of large quantities of parts
6.How have sustainability and recycling initiatives affected the use of indian injection moulding machines?
Sustainability and recycling initiatives have had a positive effect on the use of injection molding machines
By using recycled materials, injection molding machines can produce parts with a lower environmental impact
Additionally, the use of recycled materials can reduce the cost of production, making injection molding machines more cost-effective
Furthermore, the use of recycled materials can help reduce the amount of waste generated by injection molding machines, which can help reduce the environmental impact of the manufacturing process
7.What are the main components of an indian injection moulding machine?
We maintain a certain amount of R&D investment every year and continuously improve operational efficiency to provide better services to our cooperative customers
1
Clamping Unit: This is the part of the machine that holds the two halves of the mold together during the injection process
2
Injection Unit: This is the part of the machine that melts the plastic and injects it into the mold
3
Control Unit: This is the part of the machine that controls the speed, pressure, and temperature of the injection process
4
Ejector Unit: This is the part of the machine that pushes the finished part out of the mold
8.How are different shapes and sizes achieved in injection molding?
We should enjoy a good reputation in the industry, and we can increase the added value of the products of cooperative customers through technological innovation
Different shapes and sizes are achieved in injection molding by using different types of molds
The molds are designed to create the desired shape and size of the part
The molds can be made from a variety of materials, including aluminum, steel, and plastic
The molds can also be designed to create complex shapes and sizes, such as those with multiple cavities or intricate details
The injection molding process also allows for the use of different types of plastic resins, which can be used to create parts with different colors, textures, and properties
9.About indian injection moulding machine technology
Injection molding machine technology is a process used in the manufacturing industry to create plastic parts and components
It involves injecting molten plastic into a mold cavity, where it cools and hardens into the desired shape
The process is used to produce a wide variety of products, from medical devices to automotive parts
Injection molding machines are highly automated and can produce complex parts with tight tolerances
The technology is used in a variety of industries, including automotive, medical, consumer goods, and electronics
10.What are some of the biggest challenges faced in operating an indian injection moulding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
11.About indian injection moulding machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
12.How can the clamping force of an indian injection moulding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
13.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
14.Can an indian injection moulding machine handle high production volumes?
We actively participate in the indian injection moulding machine industry associations and organization activities
The corporate social responsibility performed well, and the focus of brand building and promotion
Yes, injection molding machines are designed to handle high production volumes
Injection molding machines are capable of producing thousands of parts per hour, depending on the size and complexity of the part
15.How is the injection molded product cooled and ejected from the machine?
We continuously upgrade our skills and knowledge to adapt to changing indian injection moulding machine market needs
Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
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We gain many good reputations and lasting trust from all customers by professional and high efficiency service and high quality standard qualified products. feel free to communicate your ideas and ask lots of questions.
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.
Hommar can serve customers not only with single process service but one-stop purchase from concept to packing.
