Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 116 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 481 g | Ejector Stroke(mm) | 98 mm |
Weight (KG) | 1049 kg | Ejector Force(kN) | 48 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 430 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-344rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 46 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 420 mm |
Brand Name | Hommar | Power (kW) | 25.4 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥51 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.Are there any advancements in the materials used in injection molding?
We operate our hopper injection molding machine business with integrity and honesty
Yes, there have been many advancements in the materials used in injection molding
Some of the most common materials used in injection molding include polypropylene, polycarbonate, nylon, ABS, and polystyrene
In recent years, new materials such as bioplastics, liquid silicone rubber, and metal alloys have been developed for use in injection molding
These materials offer improved performance, durability, and cost-effectiveness compared to traditional materials
2.Are there any special considerations for high-temperature materials in an hopper injection molding machine?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
3.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
4.About hopper injection molding machine patent
Injection molding machine patents are patents related to the design and operation of injection molding machines
Injection molding machines are used to produce plastic parts for a variety of industries, including automotive, medical, and consumer products
Injection molding machines use a combination of heat, pressure, and a mold to shape molten plastic into a desired shape
Patents related to injection molding machines cover a wide range of topics, including the design of the machine, the operation of the machine, and the materials used in the process
5.What training is required for operating an hopper injection molding machine?
Our hopper injection molding machine products undergo strict quality control to ensure customer satisfaction
Operators of injection molding machines must be trained in the safe and proper operation of the machine
This includes understanding the machine’s safety features, how to set up and adjust the machine, how to troubleshoot and maintain the machine, and how to properly handle and dispose of hazardous materials
Additionally, operators should be trained in the specific processes and materials used in the injection molding process
6.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the hopper injection molding machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
7.What types of materials can be used in an hopper injection molding machine?
We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities
Common materials used in injection molding machines include thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used materials, as they are easy to process and can be recycled
Examples of thermoplastics include polyethylene, polypropylene, polystyrene, polyvinyl chloride, and nylon
Thermosets are materials that are cured and hardened during the injection molding process, and are not able to be recycled
Examples of thermosets include epoxy, polyester, and phenolic
Elastomers are materials that are flexible and can be used to create rubber-like parts
Examples of elastomers include silicone, polyurethane, and thermoplastic elastomers
Metals can also be used in injection molding machines, but are not as common as thermoplastics
Examples of metals used in injection molding include aluminum, brass, and steel
8.About hopper injection molding machine production equipment
Injection molding machine production equipment is used to produce plastic parts and components for a variety of industries
The injection molding process involves melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
Injection molding machines come in a variety of sizes and configurations, and can be used to produce parts ranging from small medical components to large automotive parts
9.About the scale of hopper injection molding machine factory
Injection molding machine factories vary in size and scale
Some factories may only produce a few machines per year, while others may produce hundreds or even thousands of machines per year
The size of the factory will depend on the size of the machines being produced, the number of machines being produced, and the demand for the machines
10.About hopper injection molding machine production management system
Injection molding machine production management system is a software solution designed to help manufacturers manage the production of injection molding machines
It provides a comprehensive set of tools to help streamline the production process, from scheduling and tracking orders to managing inventory and quality control
The system also helps to ensure that all parts and components are available when needed, and that the production process is running smoothly and efficiently
11.What factors affect the speed and efficiency of an hopper injection molding machine?
We are a new hopper injection molding machine manufacturer
1
Injection Pressure: The higher the injection pressure, the faster the injection molding cycle
2
Injection Speed: The faster the injection speed, the faster the injection molding cycle
3
Temperature: The higher the temperature, the faster the injection molding cycle
4
Mold Design: The better the mold design, the faster the injection molding cycle
5
Machine Size: The larger the machine size, the faster the injection molding cycle
6
Material: The type of material used affects the injection molding cycle
Some materials require higher temperatures and pressures than others
7
Cooling System: The better the cooling system, the faster the injection molding cycle
8
Lubrication System: The better the lubrication system, the faster the injection molding cycle
12.What is the role of molds in controlling the temperature and pressure distribution in an hopper injection molding machine?
Molds play an important role in controlling the temperature and pressure distribution in an injection molding machine
The mold is designed to provide a uniform temperature and pressure distribution throughout the mold cavity, which helps to ensure that the plastic material is evenly distributed and that the finished product has a consistent shape and quality
The mold also helps to regulate the flow of the molten plastic material, which helps to ensure that the plastic is evenly distributed and that the finished product has a consistent shape and quality
13.How has automation affected the injection molding industry?
We are centered on customers and always pay attention to customers' needs for hopper injection molding machine products
Automation has had a major impact on the injection molding industry
Automation has allowed for increased production speeds, improved product quality, and reduced labor costs
Automation has also enabled injection molders to produce more complex parts with greater accuracy and repeatability
Automation has also allowed for improved safety, as machines can be programmed to operate with fewer risks to workers
Finally, automation has allowed injection molders to reduce their energy consumption and waste, leading to a more sustainable production process
14.What are the different types of injection molding techniques?
1
Thermoset Injection Molding
2
Thermoplastic Injection Molding
3
Compression Molding
4
Transfer Molding
5
Blow Molding
6
Extrusion Molding
7
Rotational Molding
8
Structural Foam Molding
9
Reaction Injection Molding (RIM)
10
Insert Molding
15.About hopper injection molding machine warranty
Injection molding machine warranty is a guarantee that the machine will perform as expected for a certain period of time
The warranty period typically ranges from one to three years, depending on the manufacturer and model
The warranty covers any defects in materials or workmanship that may arise during the warranty period
It also covers any repairs or replacements that may be necessary due to normal wear and tear
16.Can an hopper injection molding machine be used for rapid prototyping?
No, an injection molding machine is not suitable for rapid prototyping
Rapid prototyping is a process that uses 3D printing technology to quickly create a physical model of a design
Injection molding machines are used to mass-produce parts from thermoplastic and thermoset materials
17.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
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