Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 651 mm . |
Ejector Force(kN): | 108kN | Theoretical Shot Volume(cm2): | 362 cm³ |
Injection Rate (g/S): | 129 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 630 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 326 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 172 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 373 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 9sets | Oil Tank Capacity: | 363L |
Product name: | Injection machinery |
1.What is the expected maintenance and repair schedule for an homemade plastic injection machine?
The maintenance and repair schedule for an injection molding machine will vary depending on the type of machine and its usage
Generally, the following maintenance and repair tasks should be performed on a regular basis:
1
Check and adjust the machine’s settings
2
Inspect the machine for any signs of wear or damage
3
Clean and lubricate the machine’s components
4
Check the machine’s safety features
5
Test the machine’s performance
6
Replace any worn or damaged parts
7
Perform regular maintenance and repairs as needed
2.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the homemade plastic injection machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
3.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
4.About homemade plastic injection machine production capacity
Injection molding machine production capacity is the maximum amount of parts that can be produced by a single injection molding machine in a given period of time
This capacity is typically measured in parts per hour (PPH) or parts per minute (PPM)
The production capacity of an injection molding machine is determined by the size of the machine, the type of material being used, and the complexity of the part being produced
5.What factors affect the overall cycle time of an homemade plastic injection machine?
1
Injection pressure: The higher the injection pressure, the faster the cycle time
2
Injection speed: The faster the injection speed, the faster the cycle time
3
Mold temperature: The higher the mold temperature, the faster the cycle time
4
Cooling time: The shorter the cooling time, the faster the cycle time
5
Clamping force: The higher the clamping force, the faster the cycle time
6
Ejection speed: The faster the ejection speed, the faster the cycle time
7
Machine size: The larger the machine size, the faster the cycle time
8
Machine type: Different types of machines have different cycle times
6.About homemade plastic injection machine MOQ
Injection molding machine MOQs vary depending on the type of machine and the supplier
Generally, the MOQ for a standard injection molding machine is one unit
However, some suppliers may require a minimum order of two or more units
7.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
8.About homemade plastic injection machine quality system
Injection molding machine quality system is a set of procedures and processes that are used to ensure that the injection molding machines used in a manufacturing facility are of the highest quality and meet the requirements of the customer
The system includes the use of quality control measures, such as inspections, testing, and documentation, to ensure that the machines are in good working order and meet the customer's specifications
The system also includes the use of preventive maintenance and corrective action plans to ensure that any problems with the machines are addressed quickly and effectively
9.Can an homemade plastic injection machine produce intricate and detailed designs?
We are committed to providing personalized solutions and established long -term strategic cooperative relationships with customers
Yes, an injection molding machine can produce intricate and detailed designs
Injection molding machines are capable of producing complex shapes with high precision and accuracy
They can also be used to produce parts with intricate details, such as textured surfaces, thin walls, and complex geometries
10.How does the quality of the mold affect the final product in injection molding?
We have established long-term and stable partnerships with our suppliers, so we have great advantages in price and cost and quality assurance
The quality of the mold affects the final product in injection molding in several ways
Poorly designed or constructed molds can lead to defects in the finished product, such as warping, cracking, or uneven surfaces
Poorly machined molds can also lead to poor part quality, as the plastic may not fill the mold properly or may not be able to be ejected from the mold
Poorly maintained molds can also lead to poor part quality, as the mold may not be able to maintain its shape or may have worn surfaces that can cause defects in the finished product
11.Can an homemade plastic injection machine handle high production volumes?
We actively participate in the homemade plastic injection machine industry associations and organization activities
The corporate social responsibility performed well, and the focus of brand building and promotion
Yes, injection molding machines are designed to handle high production volumes
Injection molding machines are capable of producing thousands of parts per hour, depending on the size and complexity of the part
12.What types of materials can be used in an homemade plastic injection machine?
We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities
Common materials used in injection molding machines include thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used materials, as they are easy to process and can be recycled
Examples of thermoplastics include polyethylene, polypropylene, polystyrene, polyvinyl chloride, and nylon
Thermosets are materials that are cured and hardened during the injection molding process, and are not able to be recycled
Examples of thermosets include epoxy, polyester, and phenolic
Elastomers are materials that are flexible and can be used to create rubber-like parts
Examples of elastomers include silicone, polyurethane, and thermoplastic elastomers
Metals can also be used in injection molding machines, but are not as common as thermoplastics
Examples of metals used in injection molding include aluminum, brass, and steel
13.About homemade plastic injection machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
14.How does the initial cost of an homemade plastic injection machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
15.What are the common defects that can occur in the injection molding process?
We have broad development space in domestic and foreign markets
homemade plastic injection machine have great advantages in terms of price, quality, and delivery date
1
Short Shots: This occurs when the molten plastic does not completely fill the mold cavity
2
Flash: This occurs when molten plastic escapes from the mold and creates a thin layer of plastic along the parting line of the mold
3
Warpage: This occurs when the plastic cools unevenly and causes the part to warp
4
Sink Marks: This occurs when the plastic cools too quickly and causes the surface of the part to sink in
5
Burn Marks: This occurs when the plastic is exposed to too much heat and causes the surface of the part to become discolored
6
Voids: This occurs when air bubbles become trapped in the plastic and create a void in the part
7
Weld Lines: This occurs when two streams of molten plastic meet and create a visible line on the surface of the part
16.About homemade plastic injection machine warranty
Injection molding machine warranty is a guarantee that the machine will perform as expected for a certain period of time
The warranty period typically ranges from one to three years, depending on the manufacturer and model
The warranty covers any defects in materials or workmanship that may arise during the warranty period
It also covers any repairs or replacements that may be necessary due to normal wear and tear
17.What are the energy consumption levels of different types of homemade plastic injection machines?
We enjoy high authority and influence in the industry and continue to innovate products and service models
The energy consumption levels of different types of injection molding machines vary depending on the size and type of machine
Generally, the larger the machine, the higher the energy consumption
For example, a standard hydraulic injection molding machine typically consumes between 3 and 5 kWh per hour, while a servo-driven machine can consume up to 15 kWh per hour
Additionally, machines with higher clamping forces tend to consume more energy than those with lower clamping forces
Leave A Message
We gain many good reputations and lasting trust from all customers by professional and high efficiency service and high quality standard qualified products. feel free to communicate your ideas and ask lots of questions.
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.