Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 110 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 467 g | Ejector Stroke(mm) | 104 mm |
Weight (KG) | 862 kg | Ejector Force(kN) | 44 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 499 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-326rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 57 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 428 mm |
Brand Name | Hommar | Power (kW) | 22.8 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥54 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What are the main components of an high pressure injection molding machine?
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1
Clamping Unit: This is the part of the machine that holds the two halves of the mold together during the injection process
2
Injection Unit: This is the part of the machine that melts the plastic and injects it into the mold
3
Control Unit: This is the part of the machine that controls the speed, pressure, and temperature of the injection process
4
Ejector Unit: This is the part of the machine that pushes the finished part out of the mold
2.What are the temperature and pressure settings for different materials in an high pressure injection molding machine?
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The temperature and pressure settings for different materials in an injection molding machine will vary depending on the type of material being used
Generally, the temperature should be set between 180-220°C (356-428°F) and the pressure should be set between 1,000-2,000 bar (14,500-29,000 psi)
However, it is important to consult the material manufacturer's instructions for the exact settings for the specific material being used
3.Are there any special considerations for high-temperature materials in an high pressure injection molding machine?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
4.About high pressure injection molding machine production management system
Injection molding machine production management system is a software solution designed to help manufacturers manage the production of injection molding machines
It provides a comprehensive set of tools to help streamline the production process, from scheduling and tracking orders to managing inventory and quality control
The system also helps to ensure that all parts and components are available when needed, and that the production process is running smoothly and efficiently
5.How important is the design of the mold in the injection molding process?
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The design of the mold is extremely important in the injection molding process
The design of the mold determines the shape and size of the final product, as well as the quality of the product
The design of the mold also affects the injection molding process itself, as it determines the flow of the molten plastic, the cooling time, and the ejection of the finished product
6.Can an high pressure injection molding machine handle high production volumes?
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Yes, injection molding machines are designed to handle high production volumes
Injection molding machines are capable of producing thousands of parts per hour, depending on the size and complexity of the part
7.About high pressure injection molding machine quality system
Injection molding machine quality system is a set of procedures and processes that are used to ensure that the injection molding machines used in a manufacturing facility are of the highest quality and meet the requirements of the customer
The system includes the use of quality control measures, such as inspections, testing, and documentation, to ensure that the machines are in good working order and meet the customer's specifications
The system also includes the use of preventive maintenance and corrective action plans to ensure that any problems with the machines are addressed quickly and effectively
8.How does the rate of injection affect the final product?
The rate of injection affects the final product in several ways
A slower rate of injection will result in a product with a higher molecular weight, while a faster rate of injection will result in a product with a lower molecular weight
Additionally, a slower rate of injection will result in a product with a higher viscosity, while a faster rate of injection will result in a product with a lower viscosity
Finally, a slower rate of injection will result in a product with a higher degree of crystallinity, while a faster rate of injection will result in a product with a lower degree of crystallinity
9.How has automation affected the injection molding industry?
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Automation has had a major impact on the injection molding industry
Automation has allowed for increased production speeds, improved product quality, and reduced labor costs
Automation has also enabled injection molders to produce more complex parts with greater accuracy and repeatability
Automation has also allowed for improved safety, as machines can be programmed to operate with fewer risks to workers
Finally, automation has allowed injection molders to reduce their energy consumption and waste, leading to a more sustainable production process
10.About high pressure injection molding machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
11.About high pressure injection molding machine origin
Injection molding machines were first developed in the 1930s and were used to produce plastic parts for the automotive industry
The first injection molding machine was patented by John Wesley Hyatt in 1872
The first commercial injection molding machine was developed in the early 1950s by the American company Van Dorn
This machine was capable of producing plastic parts for a variety of industries
Since then, injection molding machines have become increasingly sophisticated and are now used to produce a wide variety of plastic products
12.What is the expected recovery rate for materials used in injection molding?
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Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
13.What training is required for operating an high pressure injection molding machine?
Our high pressure injection molding machine products undergo strict quality control to ensure customer satisfaction
Operators of injection molding machines must be trained in the safe and proper operation of the machine
This includes understanding the machine’s safety features, how to set up and adjust the machine, how to troubleshoot and maintain the machine, and how to properly handle and dispose of hazardous materials
Additionally, operators should be trained in the specific processes and materials used in the injection molding process
14.What are the energy consumption levels of different types of high pressure injection molding machines?
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The energy consumption levels of different types of injection molding machines vary depending on the size and type of machine
Generally, the larger the machine, the higher the energy consumption
For example, a standard hydraulic injection molding machine typically consumes between 3 and 5 kWh per hour, while a servo-driven machine can consume up to 15 kWh per hour
Additionally, machines with higher clamping forces tend to consume more energy than those with lower clamping forces
15.How does the initial cost of an high pressure injection molding machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
16.How does the cost of an high pressure injection molding machine affect the pricing of products?
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The cost of an injection molding machine affects the pricing of products in several ways
First, the cost of the machine itself is a major factor in the overall cost of the product
The more expensive the machine, the more expensive the product will be
Additionally, the cost of the machine affects the cost of the materials used to make the product, as well as the cost of labor associated with the production process
Finally, the cost of the machine affects the cost of the energy used to power the machine, which can add to the overall cost of the product
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