Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 639 mm . |
Ejector Force(kN): | 148kN | Theoretical Shot Volume(cm2): | 340 cm³ |
Injection Rate (g/S): | 122 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 661 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 370 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 163 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 383 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 3sets | Oil Tank Capacity: | 382L |
Product name: | Injection machinery |
1.How has automation affected the injection molding industry?
We are centered on customers and always pay attention to customers' needs for electric vertical injection molding machine products
Automation has had a major impact on the injection molding industry
Automation has allowed for increased production speeds, improved product quality, and reduced labor costs
Automation has also enabled injection molders to produce more complex parts with greater accuracy and repeatability
Automation has also allowed for improved safety, as machines can be programmed to operate with fewer risks to workers
Finally, automation has allowed injection molders to reduce their energy consumption and waste, leading to a more sustainable production process
2.How is the user experience of operating an electric vertical injection molding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
3.How can the clamping force of an electric vertical injection molding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
4.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the electric vertical injection molding machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
5.What are the advantages of using an electric vertical injection molding machine?
We have a wide range of electric vertical injection molding machine customer groups and establishes long -term cooperative relationships with partners
The countries we provide services include
1
Cost-Effective: Injection molding is one of the most cost-effective manufacturing processes due to its high production rate and low material waste
2
Versatility: Injection molding machines can be used to produce a wide variety of parts and products with different shapes, sizes, and materials
3
Automation: Injection molding machines are highly automated, allowing for a high degree of repeatability and accuracy
4
Durability: Injection molded parts are highly durable and can withstand extreme temperatures and pressures
5
Efficiency: Injection molding machines are highly efficient, allowing for quick production of large quantities of parts
6.What is the typical lifespan of an electric vertical injection molding machine?
We adhere to the principle of integrity and transparency, and establish long -term relationships with partners, and we attach great importance to this detail
The typical lifespan of an injection molding machine is around 10-15 years, depending on the type of machine and how well it is maintained
7.What new developments can we expect to see in the field of injection molding in the future?
1
Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
8.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
9.Can an electric vertical injection molding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
10.How accurate are the dimensions of products produced by an electric vertical injection molding machine?
We focus on our customers' needs and strive to meet their expectations, so we take this very seriously
The accuracy of the dimensions of products produced by an injection molding machine depends on the quality of the mold and the skill of the operator
Generally, injection molding machines can produce parts with tolerances of +/- 0
005 inches (0
127 mm)
However, with the right mold and operator, parts with tolerances of +/- 0
001 inches (0
025 mm) can be achieved
11.How has the size and weight of electric vertical injection molding machines changed over the years?
We are a professional electric vertical injection molding machine company dedicated to providing high quality products and services
Injection molding machines have become much smaller and lighter over the years
Early injection molding machines were large, bulky, and heavy, weighing up to several tons
Today, injection molding machines are much smaller and lighter, with some machines weighing as little as a few hundred pounds
This has allowed for more flexibility in the placement of injection molding machines, as well as increased portability
Additionally, the smaller size and weight of modern injection molding machines has allowed for more efficient production processes
12.What are the different sizes of electric vertical injection molding machines?
We continue to invest in research and development and continue to launch innovative products
Injection molding machines come in a variety of sizes, ranging from small machines that produce less than 5 ounces of product to large machines that produce over 400 ounces of product
The most common sizes are:
- Small (up to 5 ounces)
- Medium (5-100 ounces)
- Large (100-400 ounces)
- Extra-large (over 400 ounces)
13.About electric vertical injection molding machine raw materials
Injection molding machine raw materials are typically thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used raw materials in injection molding machines
They are typically composed of polymers, such as polyethylene, polypropylene, polystyrene, and polyvinyl chloride
Thermosets are materials that are cured by heat or pressure and are not able to be melted and reshaped
Elastomers are materials that are flexible and can be stretched and then return to their original shape
Metals are also used in injection molding machines, such as aluminum, brass, and steel
14.What is the role of molds in controlling the temperature and pressure distribution in an electric vertical injection molding machine?
Molds play an important role in controlling the temperature and pressure distribution in an injection molding machine
The mold is designed to provide a uniform temperature and pressure distribution throughout the mold cavity, which helps to ensure that the plastic material is evenly distributed and that the finished product has a consistent shape and quality
The mold also helps to regulate the flow of the molten plastic material, which helps to ensure that the plastic is evenly distributed and that the finished product has a consistent shape and quality
15.About electric vertical injection molding machine origin
Injection molding machines were first developed in the 1930s and were used to produce plastic parts for the automotive industry
The first injection molding machine was patented by John Wesley Hyatt in 1872
The first commercial injection molding machine was developed in the early 1950s by the American company Van Dorn
This machine was capable of producing plastic parts for a variety of industries
Since then, injection molding machines have become increasingly sophisticated and are now used to produce a wide variety of plastic products
16.How does the quality of the mold affect the final product in injection molding?
We have established long-term and stable partnerships with our suppliers, so we have great advantages in price and cost and quality assurance
The quality of the mold affects the final product in injection molding in several ways
Poorly designed or constructed molds can lead to defects in the finished product, such as warping, cracking, or uneven surfaces
Poorly machined molds can also lead to poor part quality, as the plastic may not fill the mold properly or may not be able to be ejected from the mold
Poorly maintained molds can also lead to poor part quality, as the mold may not be able to maintain its shape or may have worn surfaces that can cause defects in the finished product
17.How does an electric vertical injection molding machine compare to other types of molding machines?
As one of the electric vertical injection molding machine market leaders, we are known for innovation and reliability
Injection molding machines are the most commonly used type of molding machine
They are used to create plastic parts by injecting molten plastic into a mold
Injection molding machines are highly automated and can produce parts quickly and accurately
They are also capable of producing parts with complex geometries and intricate details
Compared to other types of molding machines, injection molding machines are more expensive and require more setup time, but they are capable of producing higher quality parts with greater precision
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