Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 107 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 480 g | Ejector Stroke(mm) | 100 mm |
Weight (KG) | 985 kg | Ejector Force(kN) | 37 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 561 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-268rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 48 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 392 mm |
Brand Name | Hommar | Power (kW) | 25.5 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥39 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What are some of the biggest challenges faced in operating an chair injection moulding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
2.What is the role of software in controlling and monitoring an chair injection moulding machine?
Software plays an important role in controlling and monitoring an injection molding machine
It is used to control the speed, pressure, temperature, and other parameters of the machine
It can also be used to monitor the performance of the machine, detect any faults, and provide feedback to the operator
Additionally, software can be used to store and analyze data from the machine, allowing for better optimization of the injection molding process
3.About chair injection moulding machine R&D capabilities
Injection molding machine R&D capabilities refer to the ability of a company to research, develop, and manufacture injection molding machines
This includes the ability to design and build custom injection molding machines, as well as the ability to develop and implement new technologies and processes
Companies with strong R&D capabilities are able to stay ahead of the competition and provide their customers with the most advanced injection molding machines available
4.About the development history of chair injection moulding machine factory
Injection molding machine factory has a long history of development
The first injection molding machine was invented in 1872 by John Wesley Hyatt, an American inventor
He developed the first injection molding machine to produce celluloid billiard balls
In the 1930s, the first fully automatic injection molding machine was developed by James Watson Hendry of the United Kingdom
This machine was capable of producing plastic parts with complex shapes
In the 1950s, the first commercially successful injection molding machine was developed by the German company Krauss-Maffei
This machine was capable of producing parts with complex shapes and high precision
In the 1960s, the first all-electric injection molding machine was developed by the Japanese company Toshiba
This machine was capable of producing parts with high precision and repeatability
In the 1970s, the first microprocessor-controlled injection molding machine was developed by the American company Cincinnati Milacron
This machine was capable of producing parts with high precision and repeatability
In the 1980s, the first two-platen injection molding machine was developed by the German company Demag
This machine was capable of producing parts with complex shapes and high precision
In the 1990s, the first servo-driven injection molding machine was developed by the Japanese company Nissei
This machine was capable of producing parts with high precision and repeatability
In the 2000s, the first multi-component injection molding machine was developed by the German company Arburg
This machine was capable of producing parts with complex shapes and high precision
5.About chair injection moulding machine overseas warehouse
Injection molding machine overseas warehouse is a service provided by many companies that specialize in the manufacture and distribution of injection molding machines
This service allows customers to purchase injection molding machines from overseas warehouses, which can be located in different countries
This service is beneficial for customers who need to purchase injection molding machines quickly and without the hassle of dealing with international shipping and customs regulations
The injection molding machine overseas warehouse service also allows customers to purchase injection molding machines at a discounted price, as the cost of shipping and customs fees are often included in the purchase price
6.What are the energy consumption levels of different types of chair injection moulding machines?
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The energy consumption levels of different types of injection molding machines vary depending on the size and type of machine
Generally, the larger the machine, the higher the energy consumption
For example, a standard hydraulic injection molding machine typically consumes between 3 and 5 kWh per hour, while a servo-driven machine can consume up to 15 kWh per hour
Additionally, machines with higher clamping forces tend to consume more energy than those with lower clamping forces
7.How does the cost of an chair injection moulding machine compare to other manufacturing methods?
Our products & services cover a wide range of areas and meet the needs of different fields
Injection molding machines are typically more expensive than other manufacturing methods, such as CNC machining or 3D printing
The cost of an injection molding machine depends on the size, complexity, and type of the machine
Generally, the larger and more complex the machine, the more expensive it will be
Additionally, the cost of the injection molding machine will depend on the type of material being used and the number of cavities in the mold
8.Is it possible to recycle materials used in injection molding?
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Your OEM or ODM order design we have a complete confidentiality system
Yes, it is possible to recycle materials used in injection molding
Many injection molders have implemented recycling programs to reduce waste and increase efficiency
The most common materials used in injection molding are thermoplastics, which can be recycled and reused
9.What new developments can we expect to see in the field of injection molding in the future?
1
Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
10.How can the clamping force of an chair injection moulding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
11.How accurate are the dimensions of products produced by an chair injection moulding machine?
We focus on our customers' needs and strive to meet their expectations, so we take this very seriously
The accuracy of the dimensions of products produced by an injection molding machine depends on the quality of the mold and the skill of the operator
Generally, injection molding machines can produce parts with tolerances of +/- 0
005 inches (0
127 mm)
However, with the right mold and operator, parts with tolerances of +/- 0
001 inches (0
025 mm) can be achieved
12.About chair injection moulding machine payment method
Injection molding machines can be paid for in a variety of ways, including cash, check, credit card, and wire transfer
Depending on the size of the purchase, some suppliers may also offer financing options
It is important to discuss payment terms with the supplier before making a purchase
13.About chair injection moulding machine technology
Injection molding machine technology is a process used in the manufacturing industry to create plastic parts and components
It involves injecting molten plastic into a mold cavity, where it cools and hardens into the desired shape
The process is used to produce a wide variety of products, from medical devices to automotive parts
Injection molding machines are highly automated and can produce complex parts with tight tolerances
The technology is used in a variety of industries, including automotive, medical, consumer goods, and electronics
14.What factors affect the overall cycle time of an chair injection moulding machine?
1
Injection pressure: The higher the injection pressure, the faster the cycle time
2
Injection speed: The faster the injection speed, the faster the cycle time
3
Mold temperature: The higher the mold temperature, the faster the cycle time
4
Cooling time: The shorter the cooling time, the faster the cycle time
5
Clamping force: The higher the clamping force, the faster the cycle time
6
Ejection speed: The faster the ejection speed, the faster the cycle time
7
Machine size: The larger the machine size, the faster the cycle time
8
Machine type: Different types of machines have different cycle times
15.Can an chair injection moulding machine be used for rapid prototyping?
No, an injection molding machine is not suitable for rapid prototyping
Rapid prototyping is a process that uses 3D printing technology to quickly create a physical model of a design
Injection molding machines are used to mass-produce parts from thermoplastic and thermoset materials
16.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
17.About chair injection moulding machine patent
Injection molding machine patents are patents related to the design and operation of injection molding machines
Injection molding machines are used to produce plastic parts for a variety of industries, including automotive, medical, and consumer products
Injection molding machines use a combination of heat, pressure, and a mold to shape molten plastic into a desired shape
Patents related to injection molding machines cover a wide range of topics, including the design of the machine, the operation of the machine, and the materials used in the process
18.What are the different types of injection molding techniques?
1
Thermoset Injection Molding
2
Thermoplastic Injection Molding
3
Compression Molding
4
Transfer Molding
5
Blow Molding
6
Extrusion Molding
7
Rotational Molding
8
Structural Foam Molding
9
Reaction Injection Molding (RIM)
10
Insert Molding
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