One-stop Plastic Injction Solution Supplier since 2002
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One-stop Plastic Injction Solution Supplier since 2002
Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
| Condition | New | Showroom Location | None |
| Style | VERTICAL | Warranty of core components | 1 Year |
| Injection Rate (g/s) | 119 g/s | Core Components | Bearing, Motor, Pump, Gear |
| Machine Type | Hydraulic | Plastic Processed | LSR |
| Injection Weight (g) | 468 g | Ejector Stroke(mm) | 104 mm |
| Weight (KG) | 849 kg | Ejector Force(kN) | 46 kN |
| Place of Origin | China | Theoretical Shot Volume(cm3) | 439 cm3 |
| Warranty | 1 Year | Screw Speed (rpm) | 0-290rpm |
| Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 56 mm |
| Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
| Type | Tube Head Injection | Open Stroke(mm) | 239 mm |
| Brand Name | Hommar | Power (kW) | 20.7 kW |
| Plastic Type | Thermoplastic | Transport Package | Customer's country |
| Voltage | 380V/220/415V | Language | According to customer's country |
| Automatic | semi-auto | Nozzle Projecting Template Size | ≥42 |
| Machine Color | White and red | After-sales Service Provided | Video technical support |
| Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
| Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What are some of the biggest challenges faced in operating an cap injection molding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
2.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
3.Are there any environmental concerns with using an cap injection molding machine?
We attach importance to the innovation ability and team spirit of employees, have advanced R & D facilities and laboratories, and have a good quality management system
Yes, there are environmental concerns with using an injection molding machine
These include the release of volatile organic compounds (VOCs) into the air, the release of hazardous chemicals into the environment, and the potential for the release of plastic particles into the environment
Additionally, injection molding machines require a large amount of energy to operate, which can contribute to air pollution
4.About cap injection molding machine R&D capabilities
Injection molding machine R&D capabilities refer to the ability of a company to research, develop, and manufacture injection molding machines
This includes the ability to design and build custom injection molding machines, as well as the ability to develop and implement new technologies and processes
Companies with strong R&D capabilities are able to stay ahead of the competition and provide their customers with the most advanced injection molding machines available
5.How has automation affected the injection molding industry?
We are centered on customers and always pay attention to customers' needs for cap injection molding machine products
Automation has had a major impact on the injection molding industry
Automation has allowed for increased production speeds, improved product quality, and reduced labor costs
Automation has also enabled injection molders to produce more complex parts with greater accuracy and repeatability
Automation has also allowed for improved safety, as machines can be programmed to operate with fewer risks to workers
Finally, automation has allowed injection molders to reduce their energy consumption and waste, leading to a more sustainable production process
6.About cap injection molding machine production skills training
Injection molding machine production skills training is a comprehensive program designed to teach participants the fundamentals of injection molding machine production
The program covers topics such as machine setup, troubleshooting, safety, and maintenance
Participants will learn how to operate and maintain injection molding machines, as well as how to troubleshoot and diagnose common problems
The program also covers topics such as material selection, mold design, and process optimization
Upon completion of the program, participants will have the knowledge and skills necessary to produce quality parts with injection molding machines
7.Are there any special considerations for high-temperature materials in an cap injection molding machine?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
8.What new developments can we expect to see in the field of injection molding in the future?
1
Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
9.Can an cap injection molding machine be used for large and small scale production?
Our mission is to provide customers with the best solutions for cap injection molding machine
Yes, an injection molding machine can be used for both large and small scale production
Injection molding machines are capable of producing parts in a wide range of sizes, from very small to very large
The size of the part being produced is determined by the size of the mold used in the injection molding machine
10.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the cap injection molding machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
11.How does the cost of an cap injection molding machine compare to other manufacturing methods?
Our products & services cover a wide range of areas and meet the needs of different fields
Injection molding machines are typically more expensive than other manufacturing methods, such as CNC machining or 3D printing
The cost of an injection molding machine depends on the size, complexity, and type of the machine
Generally, the larger and more complex the machine, the more expensive it will be
Additionally, the cost of the injection molding machine will depend on the type of material being used and the number of cavities in the mold
12.About cap injection molding machine raw material procurement system
The Injection Molding Machine Raw Material Procurement System is a software solution designed to help injection molding companies manage their raw material procurement process
The system helps to streamline the process of ordering, tracking, and managing raw materials for injection molding operations
It also provides visibility into the entire supply chain, allowing users to monitor the status of orders and ensure that the right materials are delivered on time
The system also helps to reduce costs by providing accurate pricing information and helping to identify potential savings opportunities
13.How important is cooling time in the injection molding process?
We have flexible production capacity
Whether you are large orders or small orders, you can produce and release goods in a timely manner to meet customer needs
Cooling time is a critical factor in the injection molding process
It is the time required for the plastic to cool and solidify in the mold
If the cooling time is too short, the plastic may not solidify properly and the part may be weak or have poor surface finish
If the cooling time is too long, the plastic may become brittle and the part may warp or shrink
Proper cooling time is essential for producing high-quality parts
14.Can an cap injection molding machine be used for rapid prototyping?
No, an injection molding machine is not suitable for rapid prototyping
Rapid prototyping is a process that uses 3D printing technology to quickly create a physical model of a design
Injection molding machines are used to mass-produce parts from thermoplastic and thermoset materials
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We gain many good reputations and lasting trust from all customers by professional and high efficiency service and high quality standard qualified products. feel free to communicate your ideas and ask lots of questions.
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.
Hommar can serve customers not only with single process service but one-stop purchase from concept to packing.
