Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 643 mm . |
Ejector Force(kN): | 129kN | Theoretical Shot Volume(cm2): | 334 cm³ |
Injection Rate (g/S): | 135 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 645 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 461 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 162 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 384 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 8sets | Oil Tank Capacity: | 331L |
Product name: | Injection machinery |
1.About bench injection molding machine raw material procurement system
The Injection Molding Machine Raw Material Procurement System is a software solution designed to help injection molding companies manage their raw material procurement process
The system helps to streamline the process of ordering, tracking, and managing raw materials for injection molding operations
It also provides visibility into the entire supply chain, allowing users to monitor the status of orders and ensure that the right materials are delivered on time
The system also helps to reduce costs by providing accurate pricing information and helping to identify potential savings opportunities
2.About bench injection molding machine production skills training
Injection molding machine production skills training is a comprehensive program designed to teach participants the fundamentals of injection molding machine production
The program covers topics such as machine setup, troubleshooting, safety, and maintenance
Participants will learn how to operate and maintain injection molding machines, as well as how to troubleshoot and diagnose common problems
The program also covers topics such as material selection, mold design, and process optimization
Upon completion of the program, participants will have the knowledge and skills necessary to produce quality parts with injection molding machines
3.What is the maximum weight limit for materials used in an bench injection molding machine?
We have advanced production equipment and technology to meet the needs of customers, and can provide customers with high quality, low priced bench injection molding machine products
The maximum weight limit for materials used in an injection molding machine depends on the size and type of the machine
Generally, the maximum weight limit for a standard injection molding machine is between 300 and 400 tons
4.How does the initial cost of an bench injection molding machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
5.What are the main components of an bench injection molding machine?
We maintain a certain amount of R&D investment every year and continuously improve operational efficiency to provide better services to our cooperative customers
1
Clamping Unit: This is the part of the machine that holds the two halves of the mold together during the injection process
2
Injection Unit: This is the part of the machine that melts the plastic and injects it into the mold
3
Control Unit: This is the part of the machine that controls the speed, pressure, and temperature of the injection process
4
Ejector Unit: This is the part of the machine that pushes the finished part out of the mold
6.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
7.What are some real-world applications of products produced by bench injection molding machines?
We maintain a stable growth through reasonable capital operations, focus on industry development trends and cutting -edge technologies, and focus on product quality and safety performance
1
Automotive parts such as bumpers, dashboards, and door panels
2
Electronic components such as connectors, switches, and housings
3
Medical devices such as syringes, catheters, and hearing aids
4
Toys such as action figures, dolls, and building blocks
5
Household items such as toothbrushes, kitchen utensils, and storage containers
6
Industrial components such as gears, valves, and fasteners
7
Packaging materials such as caps, lids, and containers
8.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
9.What are the advantages of using an bench injection molding machine?
We have a wide range of bench injection molding machine customer groups and establishes long -term cooperative relationships with partners
The countries we provide services include
1
Cost-Effective: Injection molding is one of the most cost-effective manufacturing processes due to its high production rate and low material waste
2
Versatility: Injection molding machines can be used to produce a wide variety of parts and products with different shapes, sizes, and materials
3
Automation: Injection molding machines are highly automated, allowing for a high degree of repeatability and accuracy
4
Durability: Injection molded parts are highly durable and can withstand extreme temperatures and pressures
5
Efficiency: Injection molding machines are highly efficient, allowing for quick production of large quantities of parts
10.Are there any safety precautions that need to be taken when operating an bench injection molding machine?
We focus on teamwork and communication to achieve common goals, We attach great importance to this detail
Yes, there are several safety precautions that should be taken when operating an injection molding machine
These include:
1
Wear appropriate safety gear such as safety glasses, gloves, and hearing protection
2
Make sure the machine is properly grounded and all electrical connections are secure
3
Ensure that the machine is properly lubricated and all moving parts are in good working order
4
Keep the area around the machine clean and free of debris
5
Make sure the machine is properly guarded and all safety devices are in place
6
Make sure the machine is operated in accordance with the manufacturer’s instructions
7
Make sure all operators are properly trained and understand the safety procedures
8
Make sure the machine is inspected regularly for any signs of wear or damage
9
Make sure the machine is shut off and unplugged when not in use
11.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
12.What training is required for operating an bench injection molding machine?
Our bench injection molding machine products undergo strict quality control to ensure customer satisfaction
Operators of injection molding machines must be trained in the safe and proper operation of the machine
This includes understanding the machine’s safety features, how to set up and adjust the machine, how to troubleshoot and maintain the machine, and how to properly handle and dispose of hazardous materials
Additionally, operators should be trained in the specific processes and materials used in the injection molding process
13.What are the temperature and pressure settings for different materials in an bench injection molding machine?
We have a first -class management team, and we pay attention to teamwork to achieve common goals
The temperature and pressure settings for different materials in an injection molding machine will vary depending on the type of material being used
Generally, the temperature should be set between 180-220°C (356-428°F) and the pressure should be set between 1,000-2,000 bar (14,500-29,000 psi)
However, it is important to consult the material manufacturer's instructions for the exact settings for the specific material being used
14.How important is the design of the mold in the injection molding process?
bench injection molding machine is not a product only, but also can help you comes to money-making
The design of the mold is extremely important in the injection molding process
The design of the mold determines the shape and size of the final product, as well as the quality of the product
The design of the mold also affects the injection molding process itself, as it determines the flow of the molten plastic, the cooling time, and the ejection of the finished product
15.Is it possible to recycle materials used in injection molding?
We pay attention to the transformation of intellectual property protection and innovation achievements
Your OEM or ODM order design we have a complete confidentiality system
Yes, it is possible to recycle materials used in injection molding
Many injection molders have implemented recycling programs to reduce waste and increase efficiency
The most common materials used in injection molding are thermoplastics, which can be recycled and reused
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They are now widely exporting to 200 countries.