Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 635 mm . |
Ejector Force(kN): | 110kN | Theoretical Shot Volume(cm2): | 346 cm³ |
Injection Rate (g/S): | 135 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 651 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 323 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 167 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 387 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 5sets | Oil Tank Capacity: | 367L |
Product name: | Injection machinery |
1.How is the injection molded product cooled and ejected from the machine?
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Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
2.How do temperature and humidity affect the operation of an battenfeld injection molding machine manual?
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Temperature and humidity can have a significant effect on the operation of an injection molding machine
High temperatures can cause the plastic to melt too quickly, resulting in poor quality parts
High humidity can cause the plastic to absorb moisture, which can cause the plastic to become brittle and crack
Low temperatures can cause the plastic to cool too quickly, resulting in poor part quality
Low humidity can cause the plastic to become too dry, resulting in poor part quality
3.What is the role of software in controlling and monitoring an battenfeld injection molding machine manual?
Software plays an important role in controlling and monitoring an injection molding machine
It is used to control the speed, pressure, temperature, and other parameters of the machine
It can also be used to monitor the performance of the machine, detect any faults, and provide feedback to the operator
Additionally, software can be used to store and analyze data from the machine, allowing for better optimization of the injection molding process
4.About battenfeld injection molding machine manual origin
Injection molding machines were first developed in the 1930s and were used to produce plastic parts for the automotive industry
The first injection molding machine was patented by John Wesley Hyatt in 1872
The first commercial injection molding machine was developed in the early 1950s by the American company Van Dorn
This machine was capable of producing plastic parts for a variety of industries
Since then, injection molding machines have become increasingly sophisticated and are now used to produce a wide variety of plastic products
5.How can the clamping force of an battenfeld injection molding machine manual be calculated?
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The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
6.About battenfeld injection molding machine manual customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
7.How important is the design of the mold in the injection molding process?
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The design of the mold is extremely important in the injection molding process
The design of the mold determines the shape and size of the final product, as well as the quality of the product
The design of the mold also affects the injection molding process itself, as it determines the flow of the molten plastic, the cooling time, and the ejection of the finished product
8.How does the cost of an battenfeld injection molding machine manual affect the pricing of products?
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The cost of an injection molding machine affects the pricing of products in several ways
First, the cost of the machine itself is a major factor in the overall cost of the product
The more expensive the machine, the more expensive the product will be
Additionally, the cost of the machine affects the cost of the materials used to make the product, as well as the cost of labor associated with the production process
Finally, the cost of the machine affects the cost of the energy used to power the machine, which can add to the overall cost of the product
9.Can an battenfeld injection molding machine manual run 24/7?
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Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
10.About battenfeld injection molding machine manual overseas warehouse
Injection molding machine overseas warehouse is a service provided by many companies that specialize in the manufacture and distribution of injection molding machines
This service allows customers to purchase injection molding machines from overseas warehouses, which can be located in different countries
This service is beneficial for customers who need to purchase injection molding machines quickly and without the hassle of dealing with international shipping and customs regulations
The injection molding machine overseas warehouse service also allows customers to purchase injection molding machines at a discounted price, as the cost of shipping and customs fees are often included in the purchase price
11.What are the types of defects that can be detected in the injection molding process?
1
Flash: This is a defect caused by excess material that is forced out of the mold during the injection molding process
2
Short Shot: This is a defect caused by the injection of insufficient material into the mold
3
Warpage: This is a defect caused by uneven cooling of the plastic parts, resulting in uneven shrinkage and distortion
4
Sink Marks: This is a defect caused by the uneven cooling of the plastic parts, resulting in a depression in the surface of the part
5
Weld Lines: This is a defect caused by the joining of two streams of molten plastic during the injection molding process
6
Voids: This is a defect caused by air pockets trapped in the plastic part during the injection molding process
7
Burn Marks: This is a defect caused by the overheating of the plastic material during the injection molding process
12.What are some of the biggest challenges faced in operating an battenfeld injection molding machine manual?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
13.How is plastic melted and injected into the mold?
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Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
14.Are there any special considerations for high-temperature materials in an battenfeld injection molding machine manual?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
15.What are some safety regulations and standards that battenfeld injection molding machine manuals must adhere to?
We have a professional team that is committed to the innovation and development of battenfeld injection molding machine manual
1
All injection molding machines must be equipped with safety guards to protect operators from moving parts
2
All injection molding machines must be equipped with emergency stop buttons to shut down the machine in the event of an emergency
3
All injection molding machines must be equipped with a safety interlock system to prevent the machine from operating if any of the safety guards are not in place
4
All injection molding machines must be equipped with a pressure relief valve to prevent the machine from over-pressurizing
5
All injection molding machines must be equipped with a temperature control system to prevent the machine from overheating
6
All injection molding machines must be equipped with a ventilation system to ensure proper air circulation and reduce the risk of fire
7
All injection molding machines must be inspected and tested regularly to ensure they are in proper working order
8
All injection molding machines must be operated in accordance with the manufacturer’s instructions and safety guidelines
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