Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 663 mm . |
Ejector Force(kN): | 115kN | Theoretical Shot Volume(cm2): | 356 cm³ |
Injection Rate (g/S): | 101 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 630 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 449 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 165 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 365 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 4sets | Oil Tank Capacity: | 367L |
Product name: | Injection machinery |
1.What are the main components of an 2500 ton injection molding machine?
We maintain a certain amount of R&D investment every year and continuously improve operational efficiency to provide better services to our cooperative customers
1
Clamping Unit: This is the part of the machine that holds the two halves of the mold together during the injection process
2
Injection Unit: This is the part of the machine that melts the plastic and injects it into the mold
3
Control Unit: This is the part of the machine that controls the speed, pressure, and temperature of the injection process
4
Ejector Unit: This is the part of the machine that pushes the finished part out of the mold
2.Can an 2500 ton injection molding machine use a variety of molding materials in a single production cycle?
Yes, an injection molding machine can use a variety of molding materials in a single production cycle
Injection molding machines are designed to be able to handle a wide range of materials, including thermoplastics, elastomers, and thermosets
The machine can be programmed to switch between different materials during the production cycle, allowing for the production of complex parts with multiple materials
3.About 2500 ton injection molding machine technology
Injection molding machine technology is a process used in the manufacturing industry to create plastic parts and components
It involves injecting molten plastic into a mold cavity, where it cools and hardens into the desired shape
The process is used to produce a wide variety of products, from medical devices to automotive parts
Injection molding machines are highly automated and can produce complex parts with tight tolerances
The technology is used in a variety of industries, including automotive, medical, consumer goods, and electronics
4.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the 2500 ton injection molding machine industry
1
Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
9
Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
10
Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
5.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
6.How has the use of robotics improved the efficiency of 2500 ton injection molding machines?
The use of robotics in injection molding machines has improved efficiency in a number of ways
Robotics can be used to automate the loading and unloading of parts from the injection molding machine, reducing the need for manual labor
Robotics can also be used to monitor the injection molding process, allowing for faster and more accurate adjustments to be made to the machine
Additionally, robotics can be used to automate the inspection of parts, reducing the need for manual inspection and allowing for faster production
Finally, robotics can be used to automate the cleaning and maintenance of the injection molding machine, reducing downtime and increasing efficiency
7.About the development history of 2500 ton injection molding machine factory
Injection molding machine factory has a long history of development
The first injection molding machine was invented in 1872 by John Wesley Hyatt, an American inventor
He developed the first injection molding machine to produce celluloid billiard balls
In the 1930s, the first fully automatic injection molding machine was developed by James Watson Hendry of the United Kingdom
This machine was capable of producing plastic parts with complex shapes
In the 1950s, the first commercially successful injection molding machine was developed by the German company Krauss-Maffei
This machine was capable of producing parts with complex shapes and high precision
In the 1960s, the first all-electric injection molding machine was developed by the Japanese company Toshiba
This machine was capable of producing parts with high precision and repeatability
In the 1970s, the first microprocessor-controlled injection molding machine was developed by the American company Cincinnati Milacron
This machine was capable of producing parts with high precision and repeatability
In the 1980s, the first two-platen injection molding machine was developed by the German company Demag
This machine was capable of producing parts with complex shapes and high precision
In the 1990s, the first servo-driven injection molding machine was developed by the Japanese company Nissei
This machine was capable of producing parts with high precision and repeatability
In the 2000s, the first multi-component injection molding machine was developed by the German company Arburg
This machine was capable of producing parts with complex shapes and high precision
8.What are the temperature and pressure settings for different materials in an 2500 ton injection molding machine?
We have a first -class management team, and we pay attention to teamwork to achieve common goals
The temperature and pressure settings for different materials in an injection molding machine will vary depending on the type of material being used
Generally, the temperature should be set between 180-220°C (356-428°F) and the pressure should be set between 1,000-2,000 bar (14,500-29,000 psi)
However, it is important to consult the material manufacturer's instructions for the exact settings for the specific material being used
9.How is the injection molded product cooled and ejected from the machine?
We continuously upgrade our skills and knowledge to adapt to changing 2500 ton injection molding machine market needs
Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
10.About 2500 ton injection molding machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
11.Are there any special considerations for high-temperature materials in an 2500 ton injection molding machine?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
12.What is the typical lifespan of an 2500 ton injection molding machine?
We adhere to the principle of integrity and transparency, and establish long -term relationships with partners, and we attach great importance to this detail
The typical lifespan of an injection molding machine is around 10-15 years, depending on the type of machine and how well it is maintained
13.Can an 2500 ton injection molding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
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They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.