Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 118 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 491 g | Ejector Stroke(mm) | 91 mm |
Weight (KG) | 823 kg | Ejector Force(kN) | 48 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 486 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-326rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 58 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 394 mm |
Brand Name | Hommar | Power (kW) | 21.3 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥48 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What is an 2200 ton injection molding machine?
Being one of the top 2200 ton injection molding machine manufacturers in China, We attach great importance to this detail
An injection molding machine is a machine that is used to shape plastic or other materials through the process of injection molding This process involves heating the material, injecting it into a mold, and then cooling it so that it takes the shape of the mold
Injection molding machines are used to produce a variety of products, including automotive parts, medical devices, and consumer goods
2.How does the cost of an 2200 ton injection molding machine compare to other manufacturing methods?
Our products & services cover a wide range of areas and meet the needs of different fields
Injection molding machines are typically more expensive than other manufacturing methods, such as CNC machining or 3D printing
The cost of an injection molding machine depends on the size, complexity, and type of the machine
Generally, the larger and more complex the machine, the more expensive it will be
Additionally, the cost of the injection molding machine will depend on the type of material being used and the number of cavities in the mold
3.Are there any safety measures to prevent accidental ejection of the mold during operation?
Yes, there are several safety measures that can be taken to prevent accidental ejection of the mold during operation
These include using a safety interlock system, installing a guard around the mold, using a mechanical stop to prevent the mold from being ejected, and using a pressure relief valve to reduce the pressure in the mold cavity
Additionally, operators should always wear appropriate safety gear and follow all safety protocols when operating the molding machine
4.Can an 2200 ton injection molding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
5.How does an 2200 ton injection molding machine work?
Our company has many years of 2200 ton injection molding machine experience and expertise
Injection molding machines work by melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
The injection molding process is highly automated and can produce large quantities of parts in a short amount of time
The injection molding machine consists of several components, including a hopper, a barrel, a reciprocating screw, a heating element, a nozzle, and a mold
The hopper is used to feed the plastic pellets into the barrel
The reciprocating screw is used to melt the pellets and inject them into the mold
The heating element is used to heat the plastic to the desired temperature
The nozzle is used to inject the molten plastic into the mold
The mold is used to shape the plastic into the desired shape
6.About 2200 ton injection molding machine origin
Injection molding machines were first developed in the 1930s and were used to produce plastic parts for the automotive industry
The first injection molding machine was patented by John Wesley Hyatt in 1872
The first commercial injection molding machine was developed in the early 1950s by the American company Van Dorn
This machine was capable of producing plastic parts for a variety of industries
Since then, injection molding machines have become increasingly sophisticated and are now used to produce a wide variety of plastic products
7.What safety features should be included in an 2200 ton injection molding machine?
We continue to improve 2200 ton injection molding machine products and processes to improve efficiency
1
Emergency stop button
2
Interlocks to prevent access to the moving parts
3
Safety guards to protect operators from moving parts
4
Pressure relief valves to prevent over-pressurization
5
Temperature control systems to prevent overheating
6
Automatic shut-off systems to prevent over-injection
7
Anti-tie-down systems to prevent accidental activation
8
Automatic lubrication systems to reduce wear and tear
9
Light curtains to protect operators from moving parts
10
Proximity sensors to detect the presence of personnel
8.About 2200 ton injection molding machine raw materials
Injection molding machine raw materials are typically thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used raw materials in injection molding machines
They are typically composed of polymers, such as polyethylene, polypropylene, polystyrene, and polyvinyl chloride
Thermosets are materials that are cured by heat or pressure and are not able to be melted and reshaped
Elastomers are materials that are flexible and can be stretched and then return to their original shape
Metals are also used in injection molding machines, such as aluminum, brass, and steel
9.What is the expected recovery rate for materials used in injection molding?
We have advantages in marketing and channel expansion
Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
10.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
11.How is the user experience of operating an 2200 ton injection molding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
12.What is the expected maintenance and repair schedule for an 2200 ton injection molding machine?
The maintenance and repair schedule for an injection molding machine will vary depending on the type of machine and its usage
Generally, the following maintenance and repair tasks should be performed on a regular basis:
1
Check and adjust the machine’s settings
2
Inspect the machine for any signs of wear or damage
3
Clean and lubricate the machine’s components
4
Check the machine’s safety features
5
Test the machine’s performance
6
Replace any worn or damaged parts
7
Perform regular maintenance and repairs as needed
13.About 2200 ton injection molding machine MOQ
Injection molding machine MOQs vary depending on the type of machine and the supplier
Generally, the MOQ for a standard injection molding machine is one unit
However, some suppliers may require a minimum order of two or more units
14.Can an 2200 ton injection molding machine produce products with multiple colors?
Yes, an injection molding machine can produce products with multiple colors
This is done by using a process called two-shot injection molding, which involves injecting two different colors of plastic into the same mold
15.What are some of the biggest challenges faced in operating an 2200 ton injection molding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
16.Is it possible to recycle materials used in injection molding?
We pay attention to the transformation of intellectual property protection and innovation achievements
Your OEM or ODM order design we have a complete confidentiality system
Yes, it is possible to recycle materials used in injection molding
Many injection molders have implemented recycling programs to reduce waste and increase efficiency
The most common materials used in injection molding are thermoplastics, which can be recycled and reused
17.About 2200 ton injection molding machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
18.How can the clamping force of an 2200 ton injection molding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
Leave A Message
We gain many good reputations and lasting trust from all customers by professional and high efficiency service and high quality standard qualified products. feel free to communicate your ideas and ask lots of questions.
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.