Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 647 mm . |
Ejector Force(kN): | 138kN | Theoretical Shot Volume(cm2): | 356 cm³ |
Injection Rate (g/S): | 137 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 628 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 405 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 161 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 379 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 8sets | Oil Tank Capacity: | 389L |
Product name: | Injection machinery |
1.How does the cost of an 1500 ton injection molding machine affect the pricing of products?
We focus on providing high 1500 ton injection molding machine quality products and services
The cost of an injection molding machine affects the pricing of products in several ways
First, the cost of the machine itself is a major factor in the overall cost of the product
The more expensive the machine, the more expensive the product will be
Additionally, the cost of the machine affects the cost of the materials used to make the product, as well as the cost of labor associated with the production process
Finally, the cost of the machine affects the cost of the energy used to power the machine, which can add to the overall cost of the product
2.What are some of the biggest challenges faced in operating an 1500 ton injection molding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
3.What is the expected recovery rate for materials used in injection molding?
We have advantages in marketing and channel expansion
Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
4.How accurate are the dimensions of products produced by an 1500 ton injection molding machine?
We focus on our customers' needs and strive to meet their expectations, so we take this very seriously
The accuracy of the dimensions of products produced by an injection molding machine depends on the quality of the mold and the skill of the operator
Generally, injection molding machines can produce parts with tolerances of +/- 0
005 inches (0
127 mm)
However, with the right mold and operator, parts with tolerances of +/- 0
001 inches (0
025 mm) can be achieved
5.How can the clamping force of an 1500 ton injection molding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
6.What are the different types of molds used in injection molding?
We have a good reputation and image in the industry
The quality and price advantage of 1500 ton injection molding machine products is an important factor in our hard overseas market
1
Single-Cavity Molds: These molds are used to produce a single part at a time
2
Multi-Cavity Molds: These molds are used to produce multiple parts at a time
3
Stack Molds: These molds are used to produce multiple parts in a single cycle
4
Hot Runner Molds: These molds are used to reduce cycle time and improve part quality
5
Two-Shot Molds: These molds are used to produce two different parts in a single cycle
6
Unscrewing Molds: These molds are used to produce parts with threads
7
Insert Molds: These molds are used to insert components into a part
8
Overmolding Molds: These molds are used to produce parts with multiple materials
7.Can an 1500 ton injection molding machine produce products with multiple colors?
Yes, an injection molding machine can produce products with multiple colors
This is done by using a process called two-shot injection molding, which involves injecting two different colors of plastic into the same mold
8.What new developments can we expect to see in the field of injection molding in the future?
1
Increased automation and robotics: Automation and robotics are becoming increasingly important in injection molding, as they can help reduce costs and improve efficiency
We can expect to see more automation and robotics being used in injection molding in the future
2
Improved materials: Injection molding is used to create parts from a variety of materials, including plastics, metals, and composites
We can expect to see new materials being developed and used in injection molding in the future, which will allow for more complex and durable parts
3
3D printing: 3D printing is becoming increasingly popular in injection molding, as it allows for more complex and intricate parts to be created
We can expect to see more 3D printing being used in injection molding in the future
4
Improved design software: Design software is becoming increasingly important in injection molding, as it allows for more accurate and efficient designs
We can expect to see more advanced design software being used in injection molding in the future
9.About 1500 ton injection molding machine inventory
Injection molding machine inventory is a list of all the injection molding machines that are currently in use or available for purchase
It includes information about the manufacturer, model, size, and other specifications of the machine
It also includes the current price of the machine and any discounts that may be available
The inventory can be used to compare different machines and find the best one for a particular application
10.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
11.What are the energy consumption levels of different types of 1500 ton injection molding machines?
We enjoy high authority and influence in the industry and continue to innovate products and service models
The energy consumption levels of different types of injection molding machines vary depending on the size and type of machine
Generally, the larger the machine, the higher the energy consumption
For example, a standard hydraulic injection molding machine typically consumes between 3 and 5 kWh per hour, while a servo-driven machine can consume up to 15 kWh per hour
Additionally, machines with higher clamping forces tend to consume more energy than those with lower clamping forces
12.What are some real-world applications of products produced by 1500 ton injection molding machines?
We maintain a stable growth through reasonable capital operations, focus on industry development trends and cutting -edge technologies, and focus on product quality and safety performance
1
Automotive parts such as bumpers, dashboards, and door panels
2
Electronic components such as connectors, switches, and housings
3
Medical devices such as syringes, catheters, and hearing aids
4
Toys such as action figures, dolls, and building blocks
5
Household items such as toothbrushes, kitchen utensils, and storage containers
6
Industrial components such as gears, valves, and fasteners
7
Packaging materials such as caps, lids, and containers
13.How is the user experience of operating an 1500 ton injection molding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
14.How does the quality of the mold affect the final product in injection molding?
We have established long-term and stable partnerships with our suppliers, so we have great advantages in price and cost and quality assurance
The quality of the mold affects the final product in injection molding in several ways
Poorly designed or constructed molds can lead to defects in the finished product, such as warping, cracking, or uneven surfaces
Poorly machined molds can also lead to poor part quality, as the plastic may not fill the mold properly or may not be able to be ejected from the mold
Poorly maintained molds can also lead to poor part quality, as the mold may not be able to maintain its shape or may have worn surfaces that can cause defects in the finished product
15.About 1500 ton injection molding machine technology
Injection molding machine technology is a process used in the manufacturing industry to create plastic parts and components
It involves injecting molten plastic into a mold cavity, where it cools and hardens into the desired shape
The process is used to produce a wide variety of products, from medical devices to automotive parts
Injection molding machines are highly automated and can produce complex parts with tight tolerances
The technology is used in a variety of industries, including automotive, medical, consumer goods, and electronics
16.What types of materials can be used in an 1500 ton injection molding machine?
We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities
Common materials used in injection molding machines include thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used materials, as they are easy to process and can be recycled
Examples of thermoplastics include polyethylene, polypropylene, polystyrene, polyvinyl chloride, and nylon
Thermosets are materials that are cured and hardened during the injection molding process, and are not able to be recycled
Examples of thermosets include epoxy, polyester, and phenolic
Elastomers are materials that are flexible and can be used to create rubber-like parts
Examples of elastomers include silicone, polyurethane, and thermoplastic elastomers
Metals can also be used in injection molding machines, but are not as common as thermoplastics
Examples of metals used in injection molding include aluminum, brass, and steel
17.How has the size and weight of 1500 ton injection molding machines changed over the years?
We are a professional 1500 ton injection molding machine company dedicated to providing high quality products and services
Injection molding machines have become much smaller and lighter over the years
Early injection molding machines were large, bulky, and heavy, weighing up to several tons
Today, injection molding machines are much smaller and lighter, with some machines weighing as little as a few hundred pounds
This has allowed for more flexibility in the placement of injection molding machines, as well as increased portability
Additionally, the smaller size and weight of modern injection molding machines has allowed for more efficient production processes
18.Are there any environmental concerns with using an 1500 ton injection molding machine?
We attach importance to the innovation ability and team spirit of employees, have advanced R & D facilities and laboratories, and have a good quality management system
Yes, there are environmental concerns with using an injection molding machine
These include the release of volatile organic compounds (VOCs) into the air, the release of hazardous chemicals into the environment, and the potential for the release of plastic particles into the environment
Additionally, injection molding machines require a large amount of energy to operate, which can contribute to air pollution
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They are now widely exporting to 200 countries.