Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 117 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 459 g | Ejector Stroke(mm) | 87 mm |
Weight (KG) | 834 kg | Ejector Force(kN) | 46 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 472 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-257rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 60 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 236 mm |
Brand Name | Hommar | Power (kW) | 20.8 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥48 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.Are there any special considerations for high-temperature materials in an 1000 ton injection molding machine?
Yes, there are several special considerations for high-temperature materials in an injection molding machine
These include:
1
Ensuring that the injection molding machine is equipped with a high-temperature barrel and nozzle
2
Using a high-temperature screw and barrel material that can withstand the elevated temperatures
3
Using a high-temperature mold material that can withstand the elevated temperatures
4
Ensuring that the injection molding machine is equipped with a high-temperature control system to regulate the temperature of the material
5
Using a high-temperature lubricant to reduce friction and wear on the machine components
6
Ensuring that the injection molding machine is equipped with a cooling system to reduce the temperature of the material after injection
2.What factors affect the speed and efficiency of an 1000 ton injection molding machine?
We are a new 1000 ton injection molding machine manufacturer
1
Injection Pressure: The higher the injection pressure, the faster the injection molding cycle
2
Injection Speed: The faster the injection speed, the faster the injection molding cycle
3
Temperature: The higher the temperature, the faster the injection molding cycle
4
Mold Design: The better the mold design, the faster the injection molding cycle
5
Machine Size: The larger the machine size, the faster the injection molding cycle
6
Material: The type of material used affects the injection molding cycle
Some materials require higher temperatures and pressures than others
7
Cooling System: The better the cooling system, the faster the injection molding cycle
8
Lubrication System: The better the lubrication system, the faster the injection molding cycle
3.How does the initial cost of an 1000 ton injection molding machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
4.Can an 1000 ton injection molding machine use a variety of molding materials in a single production cycle?
Yes, an injection molding machine can use a variety of molding materials in a single production cycle
Injection molding machines are designed to be able to handle a wide range of materials, including thermoplastics, elastomers, and thermosets
The machine can be programmed to switch between different materials during the production cycle, allowing for the production of complex parts with multiple materials
5.How has the size and weight of 1000 ton injection molding machines changed over the years?
We are a professional 1000 ton injection molding machine company dedicated to providing high quality products and services
Injection molding machines have become much smaller and lighter over the years
Early injection molding machines were large, bulky, and heavy, weighing up to several tons
Today, injection molding machines are much smaller and lighter, with some machines weighing as little as a few hundred pounds
This has allowed for more flexibility in the placement of injection molding machines, as well as increased portability
Additionally, the smaller size and weight of modern injection molding machines has allowed for more efficient production processes
6.About 1000 ton injection molding machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
7.Can an 1000 ton injection molding machine handle multi-component materials?
We pay attention to the introduction and training of talents, scientifically regulate the management system, and focus on cultural construction and team cohesion
Yes, many injection molding machines are designed to handle multi-component materials
These machines are often referred to as two-shot" or "multi-shot" machines
8.Can an 1000 ton injection molding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
9.About 1000 ton injection molding machine raw materials
Injection molding machine raw materials are typically thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used raw materials in injection molding machines
They are typically composed of polymers, such as polyethylene, polypropylene, polystyrene, and polyvinyl chloride
Thermosets are materials that are cured by heat or pressure and are not able to be melted and reshaped
Elastomers are materials that are flexible and can be stretched and then return to their original shape
Metals are also used in injection molding machines, such as aluminum, brass, and steel
10.What types of materials can be used in an 1000 ton injection molding machine?
We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities
Common materials used in injection molding machines include thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used materials, as they are easy to process and can be recycled
Examples of thermoplastics include polyethylene, polypropylene, polystyrene, polyvinyl chloride, and nylon
Thermosets are materials that are cured and hardened during the injection molding process, and are not able to be recycled
Examples of thermosets include epoxy, polyester, and phenolic
Elastomers are materials that are flexible and can be used to create rubber-like parts
Examples of elastomers include silicone, polyurethane, and thermoplastic elastomers
Metals can also be used in injection molding machines, but are not as common as thermoplastics
Examples of metals used in injection molding include aluminum, brass, and steel
11.How can the clamping force of an 1000 ton injection molding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
12.What are some of the biggest challenges faced in operating an 1000 ton injection molding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
13.Can an 1000 ton injection molding machine be used for rapid prototyping?
No, an injection molding machine is not suitable for rapid prototyping
Rapid prototyping is a process that uses 3D printing technology to quickly create a physical model of a design
Injection molding machines are used to mass-produce parts from thermoplastic and thermoset materials
14.About 1000 ton injection molding machine raw material procurement system
The Injection Molding Machine Raw Material Procurement System is a software solution designed to help injection molding companies manage their raw material procurement process
The system helps to streamline the process of ordering, tracking, and managing raw materials for injection molding operations
It also provides visibility into the entire supply chain, allowing users to monitor the status of orders and ensure that the right materials are delivered on time
The system also helps to reduce costs by providing accurate pricing information and helping to identify potential savings opportunities
15.About 1000 ton injection molding machine production skills training
Injection molding machine production skills training is a comprehensive program designed to teach participants the fundamentals of injection molding machine production
The program covers topics such as machine setup, troubleshooting, safety, and maintenance
Participants will learn how to operate and maintain injection molding machines, as well as how to troubleshoot and diagnose common problems
The program also covers topics such as material selection, mold design, and process optimization
Upon completion of the program, participants will have the knowledge and skills necessary to produce quality parts with injection molding machines
16.What are the temperature and pressure settings for different materials in an 1000 ton injection molding machine?
We have a first -class management team, and we pay attention to teamwork to achieve common goals
The temperature and pressure settings for different materials in an injection molding machine will vary depending on the type of material being used
Generally, the temperature should be set between 180-220°C (356-428°F) and the pressure should be set between 1,000-2,000 bar (14,500-29,000 psi)
However, it is important to consult the material manufacturer's instructions for the exact settings for the specific material being used
17.How have sustainability and recycling initiatives affected the use of 1000 ton injection molding machines?
Sustainability and recycling initiatives have had a positive effect on the use of injection molding machines
By using recycled materials, injection molding machines can produce parts with a lower environmental impact
Additionally, the use of recycled materials can reduce the cost of production, making injection molding machines more cost-effective
Furthermore, the use of recycled materials can help reduce the amount of waste generated by injection molding machines, which can help reduce the environmental impact of the manufacturing process
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