Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Plastic Processed: | PP, PC | Condition: | New |
Style: | VERTICAL | Ejector Stroke(mm): | 636 mm . |
Ejector Force(kN): | 156kN | Theoretical Shot Volume(cm2): | 343 cm³ |
Injection Rate (g/S): | 131 g/s | Machine Type: | Hydraulic |
Injection Weight (9): | 180 g | Screw diameter (mm): | 628 mm |
Distance between Tie Bars: | 900*405 | Weight (KG): | 462 kg |
Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
Open Stroke(mm): | 164 mm | Model Number: | HM105-25 |
Brand Name: | HOMMAR | Power (kW): | 388 KW |
Warranty: | 2 years | Key Selling Points: | Automatic |
Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
Marketing Type: | Other | Machinery Test Report: | Provided |
Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
Molds: | 3sets | Oil Tank Capacity: | 351L |
Product name: | Injection machinery |
1.How does the initial cost of an 150a injection molding machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
2.What are the common defects that can occur in the injection molding process?
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150a injection molding machine have great advantages in terms of price, quality, and delivery date
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Short Shots: This occurs when the molten plastic does not completely fill the mold cavity
2
Flash: This occurs when molten plastic escapes from the mold and creates a thin layer of plastic along the parting line of the mold
3
Warpage: This occurs when the plastic cools unevenly and causes the part to warp
4
Sink Marks: This occurs when the plastic cools too quickly and causes the surface of the part to sink in
5
Burn Marks: This occurs when the plastic is exposed to too much heat and causes the surface of the part to become discolored
6
Voids: This occurs when air bubbles become trapped in the plastic and create a void in the part
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Weld Lines: This occurs when two streams of molten plastic meet and create a visible line on the surface of the part
3.What are the types of defects that can be detected in the injection molding process?
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Flash: This is a defect caused by excess material that is forced out of the mold during the injection molding process
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Short Shot: This is a defect caused by the injection of insufficient material into the mold
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Warpage: This is a defect caused by uneven cooling of the plastic parts, resulting in uneven shrinkage and distortion
4
Sink Marks: This is a defect caused by the uneven cooling of the plastic parts, resulting in a depression in the surface of the part
5
Weld Lines: This is a defect caused by the joining of two streams of molten plastic during the injection molding process
6
Voids: This is a defect caused by air pockets trapped in the plastic part during the injection molding process
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Burn Marks: This is a defect caused by the overheating of the plastic material during the injection molding process
4.How do temperature and humidity affect the operation of an 150a injection molding machine?
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Temperature and humidity can have a significant effect on the operation of an injection molding machine
High temperatures can cause the plastic to melt too quickly, resulting in poor quality parts
High humidity can cause the plastic to absorb moisture, which can cause the plastic to become brittle and crack
Low temperatures can cause the plastic to cool too quickly, resulting in poor part quality
Low humidity can cause the plastic to become too dry, resulting in poor part quality
5.What factors affect the overall cycle time of an 150a injection molding machine?
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Injection pressure: The higher the injection pressure, the faster the cycle time
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Injection speed: The faster the injection speed, the faster the cycle time
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Mold temperature: The higher the mold temperature, the faster the cycle time
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Cooling time: The shorter the cooling time, the faster the cycle time
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Clamping force: The higher the clamping force, the faster the cycle time
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Ejection speed: The faster the ejection speed, the faster the cycle time
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Machine size: The larger the machine size, the faster the cycle time
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Machine type: Different types of machines have different cycle times
6.What is the expected maintenance and repair schedule for an 150a injection molding machine?
The maintenance and repair schedule for an injection molding machine will vary depending on the type of machine and its usage
Generally, the following maintenance and repair tasks should be performed on a regular basis:
1
Check and adjust the machine’s settings
2
Inspect the machine for any signs of wear or damage
3
Clean and lubricate the machine’s components
4
Check the machine’s safety features
5
Test the machine’s performance
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Replace any worn or damaged parts
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Perform regular maintenance and repairs as needed
7.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
8.What are some of the quality control measures used in injection molding?
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Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
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Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
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Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
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Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
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Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
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Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
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Leak Testing: Testing the injection molding parts for any leaks or defects
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X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
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Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
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Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
9.Can an 150a injection molding machine be used for large and small scale production?
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Yes, an injection molding machine can be used for both large and small scale production
Injection molding machines are capable of producing parts in a wide range of sizes, from very small to very large
The size of the part being produced is determined by the size of the mold used in the injection molding machine
10.About 150a injection molding machine overseas warehouse
Injection molding machine overseas warehouse is a service provided by many companies that specialize in the manufacture and distribution of injection molding machines
This service allows customers to purchase injection molding machines from overseas warehouses, which can be located in different countries
This service is beneficial for customers who need to purchase injection molding machines quickly and without the hassle of dealing with international shipping and customs regulations
The injection molding machine overseas warehouse service also allows customers to purchase injection molding machines at a discounted price, as the cost of shipping and customs fees are often included in the purchase price
11.How does the material selection impact the design and production process of an 150a injection molding machine?
Material selection for an injection molding machine is critical to the design and production process
The material must be able to withstand the high temperatures and pressures of the injection molding process, as well as the wear and tear of the machine components
The material must also be able to withstand the corrosive effects of the molten plastic
Additionally, the material must be able to provide the necessary strength and rigidity to ensure the machine operates safely and efficiently
The material must also be able to provide the necessary thermal conductivity to ensure the molten plastic is evenly distributed throughout the mold
Finally, the material must be able to provide the necessary lubricity to ensure the machine components move smoothly and efficiently
12.About 150a injection molding machine customization services
Injection molding machine customization services are a great way to customize your injection molding machine to meet your specific needs
With the help of a professional, you can customize your machine to fit your exact specifications and requirements
This can include customizing the size, shape, and features of the machine, as well as the materials used in the process
Customization services can also help you save money by reducing the cost of production and increasing the efficiency of the process
13.About 150a injection molding machine quality system
Injection molding machine quality system is a set of procedures and processes that are used to ensure that the injection molding machines used in a manufacturing facility are of the highest quality and meet the requirements of the customer
The system includes the use of quality control measures, such as inspections, testing, and documentation, to ensure that the machines are in good working order and meet the customer's specifications
The system also includes the use of preventive maintenance and corrective action plans to ensure that any problems with the machines are addressed quickly and effectively
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