Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 115 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 490 g | Ejector Stroke(mm) | 98 mm |
Weight (KG) | 1064 kg | Ejector Force(kN) | 43 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 399 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-251rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 55 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 471 mm |
Brand Name | Hommar | Power (kW) | 21.3 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥37 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What are some of the quality control measures used in injection molding?
We have established a good reputation and reliable partnerships within the 100 ton injection moulding machine industry
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Visual Inspection: Inspecting the parts for any visible defects or inconsistencies
2
Dimensional Inspection: Checking the dimensions of the parts to ensure they meet the design specifications
3
Material Testing: Testing the material used in the injection molding process to ensure it meets the required standards
4
Pressure Testing: Testing the pressure of the injection molding machine to ensure it is within the specified range
5
Temperature Testing: Testing the temperature of the injection molding machine to ensure it is within the specified range
6
Flow Testing: Testing the flow of the injection molding material to ensure it is within the specified range
7
Leak Testing: Testing the injection molding parts for any leaks or defects
8
X-Ray Inspection: Using X-ray technology to inspect the parts for any internal defects
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Ultrasonic Testing: Using ultrasonic technology to inspect the parts for any internal defects
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Microscopic Inspection: Using a microscope to inspect the parts for any microscopic defects
2.About 100 ton injection moulding machine R&D capabilities
Injection molding machine R&D capabilities refer to the ability of a company to research, develop, and manufacture injection molding machines
This includes the ability to design and build custom injection molding machines, as well as the ability to develop and implement new technologies and processes
Companies with strong R&D capabilities are able to stay ahead of the competition and provide their customers with the most advanced injection molding machines available
3.What are some of the biggest challenges faced in operating an 100 ton injection moulding machine?
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Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
4.What are some safety regulations and standards that 100 ton injection moulding machines must adhere to?
We have a professional team that is committed to the innovation and development of 100 ton injection moulding machine
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All injection molding machines must be equipped with safety guards to protect operators from moving parts
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All injection molding machines must be equipped with emergency stop buttons to shut down the machine in the event of an emergency
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All injection molding machines must be equipped with a safety interlock system to prevent the machine from operating if any of the safety guards are not in place
4
All injection molding machines must be equipped with a pressure relief valve to prevent the machine from over-pressurizing
5
All injection molding machines must be equipped with a temperature control system to prevent the machine from overheating
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All injection molding machines must be equipped with a ventilation system to ensure proper air circulation and reduce the risk of fire
7
All injection molding machines must be inspected and tested regularly to ensure they are in proper working order
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All injection molding machines must be operated in accordance with the manufacturer’s instructions and safety guidelines
5.How is the injection molded product cooled and ejected from the machine?
We continuously upgrade our skills and knowledge to adapt to changing 100 ton injection moulding machine market needs
Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
6.How is the user experience of operating an 100 ton injection moulding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
7.About 100 ton injection moulding machine delivery date
Injection molding machine delivery dates vary depending on the complexity of the project and the availability of the machine
Generally, the delivery date for a standard injection molding machine is between 4-6 weeks
However, for more complex projects, the delivery date can be longer
It is important to discuss the delivery date with the injection molding machine supplier before placing an order
8.How do temperature and humidity affect the operation of an 100 ton injection moulding machine?
Our 100 ton injection moulding machine products have competitive and differentiated advantages, and actively promote digital transformation and innovation
Temperature and humidity can have a significant effect on the operation of an injection molding machine
High temperatures can cause the plastic to melt too quickly, resulting in poor quality parts
High humidity can cause the plastic to absorb moisture, which can cause the plastic to become brittle and crack
Low temperatures can cause the plastic to cool too quickly, resulting in poor part quality
Low humidity can cause the plastic to become too dry, resulting in poor part quality
9.How can the clamping force of an 100 ton injection moulding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
10.About 100 ton injection moulding machine MOQ
Injection molding machine MOQs vary depending on the type of machine and the supplier
Generally, the MOQ for a standard injection molding machine is one unit
However, some suppliers may require a minimum order of two or more units
11.About 100 ton injection moulding machine production management system
Injection molding machine production management system is a software solution designed to help manufacturers manage the production of injection molding machines
It provides a comprehensive set of tools to help streamline the production process, from scheduling and tracking orders to managing inventory and quality control
The system also helps to ensure that all parts and components are available when needed, and that the production process is running smoothly and efficiently
12.About 100 ton injection moulding machine production skills training
Injection molding machine production skills training is a comprehensive program designed to teach participants the fundamentals of injection molding machine production
The program covers topics such as machine setup, troubleshooting, safety, and maintenance
Participants will learn how to operate and maintain injection molding machines, as well as how to troubleshoot and diagnose common problems
The program also covers topics such as material selection, mold design, and process optimization
Upon completion of the program, participants will have the knowledge and skills necessary to produce quality parts with injection molding machines
13.What is the role of computer-aided design (CAD) in injection molding?
We adhere to the principle of quality first and have a complete production quality management system and quality inspection process
Computer-aided design (CAD) plays an important role in injection molding
CAD is used to create 3D models of the parts that will be produced by injection molding
This allows for the design of the injection mold to be optimized for the part, ensuring that the part is produced with the highest quality and accuracy
CAD also allows for the injection mold to be tested virtually before it is produced, ensuring that it will produce the desired parts
14.Can an 100 ton injection moulding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
15.About the development history of 100 ton injection moulding machine factory
Injection molding machine factory has a long history of development
The first injection molding machine was invented in 1872 by John Wesley Hyatt, an American inventor
He developed the first injection molding machine to produce celluloid billiard balls
In the 1930s, the first fully automatic injection molding machine was developed by James Watson Hendry of the United Kingdom
This machine was capable of producing plastic parts with complex shapes
In the 1950s, the first commercially successful injection molding machine was developed by the German company Krauss-Maffei
This machine was capable of producing parts with complex shapes and high precision
In the 1960s, the first all-electric injection molding machine was developed by the Japanese company Toshiba
This machine was capable of producing parts with high precision and repeatability
In the 1970s, the first microprocessor-controlled injection molding machine was developed by the American company Cincinnati Milacron
This machine was capable of producing parts with high precision and repeatability
In the 1980s, the first two-platen injection molding machine was developed by the German company Demag
This machine was capable of producing parts with complex shapes and high precision
In the 1990s, the first servo-driven injection molding machine was developed by the Japanese company Nissei
This machine was capable of producing parts with high precision and repeatability
In the 2000s, the first multi-component injection molding machine was developed by the German company Arburg
This machine was capable of producing parts with complex shapes and high precision
16.Are there any safety precautions that need to be taken when operating an 100 ton injection moulding machine?
We focus on teamwork and communication to achieve common goals, We attach great importance to this detail
Yes, there are several safety precautions that should be taken when operating an injection molding machine
These include:
1
Wear appropriate safety gear such as safety glasses, gloves, and hearing protection
2
Make sure the machine is properly grounded and all electrical connections are secure
3
Ensure that the machine is properly lubricated and all moving parts are in good working order
4
Keep the area around the machine clean and free of debris
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Make sure the machine is properly guarded and all safety devices are in place
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Make sure the machine is operated in accordance with the manufacturer’s instructions
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Make sure all operators are properly trained and understand the safety procedures
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Make sure the machine is inspected regularly for any signs of wear or damage
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Make sure the machine is shut off and unplugged when not in use
17.About 100 ton injection moulding machine raw material procurement system
The Injection Molding Machine Raw Material Procurement System is a software solution designed to help injection molding companies manage their raw material procurement process
The system helps to streamline the process of ordering, tracking, and managing raw materials for injection molding operations
It also provides visibility into the entire supply chain, allowing users to monitor the status of orders and ensure that the right materials are delivered on time
The system also helps to reduce costs by providing accurate pricing information and helping to identify potential savings opportunities
18.What is an 100 ton injection moulding machine?
Being one of the top 100 ton injection moulding machine manufacturers in China, We attach great importance to this detail
An injection molding machine is a machine that is used to shape plastic or other materials through the process of injection molding This process involves heating the material, injecting it into a mold, and then cooling it so that it takes the shape of the mold
Injection molding machines are used to produce a variety of products, including automotive parts, medical devices, and consumer goods
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