Vertical Injection Moulding Machine
One-stop Plastic Injction Solution Supplier since 2002
Language
One-stop Plastic Injction Solution Supplier since 2002
Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
| Plastic Processed: | PP, PC | Condition: | New |
| Style: | VERTICAL | Ejector Stroke(mm): | 646 mm . |
| Ejector Force(kN): | 156kN | Theoretical Shot Volume(cm2): | 336 cm³ |
| Injection Rate (g/S): | 118 g/s | Machine Type: | Hydraulic |
| Injection Weight (9): | 180 g | Screw diameter (mm): | 635 mm |
| Distance between Tie Bars: | 900*405 | Weight (KG): | 460 kg |
| Type: | Tube Head Injection | Place of Origin: | Guangdong, China |
| Open Stroke(mm): | 175 mm | Model Number: | HM105-25 |
| Brand Name: | HOMMAR | Power (kW): | 383 KW |
| Warranty: | 2 years | Key Selling Points: | Automatic |
| Applicable Industries: | Manufacturing Plant | Showroom Location: | None |
| Marketing Type: | Other | Machinery Test Report: | Provided |
| Video outgoing-inspection: | Provided | Warranty of core components: | 1 Year |
| Core Components: | Bearing, Motor, Other | Plastic Type: | Thermoplastic |
| After Warranty Service: | Field maintenance and repair service . | Keyword: | ness carbon handlebar Injection machinery |
| Molds: | 3sets | Oil Tank Capacity: | 359L |
| Product name: | Injection machinery |
1.How are these defects identified and corrected?
We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers
Defects can be identified and corrected in a variety of ways
Depending on the type of defect, the most common methods include:
1
Manual Testing: Manual testing involves a tester manually running through the application and looking for any errors or bugs
This can be done by running through the application step-by-step, or by using automated testing tools
2
Automated Testing: Automated testing involves using software to automatically run through the application and look for any errors or bugs
This can be done by using a variety of tools, such as unit tests, integration tests, and regression tests
3
Debugging: Debugging involves using a debugger to identify and fix any errors or bugs in the code
This can be done by using a variety of tools, such as a debugger, a profiler, or a code analyzer
4
Code Reviews: Code reviews involve having a team of developers review the code to identify any errors or bugs
This can be done by using a variety of tools, such as static code analysis, peer reviews, and code reviews
5
Root Cause Analysis: Root cause analysis involves identifying the root cause of the defect and then fixing it
This can be done by using a variety of tools, such as fault tree analysis, cause and effect diagrams, and failure mode and effects analysis
2.Can an 100 ton injection molding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
3.What types of materials can be used in an 100 ton injection molding machine?
We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities
Common materials used in injection molding machines include thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used materials, as they are easy to process and can be recycled
Examples of thermoplastics include polyethylene, polypropylene, polystyrene, polyvinyl chloride, and nylon
Thermosets are materials that are cured and hardened during the injection molding process, and are not able to be recycled
Examples of thermosets include epoxy, polyester, and phenolic
Elastomers are materials that are flexible and can be used to create rubber-like parts
Examples of elastomers include silicone, polyurethane, and thermoplastic elastomers
Metals can also be used in injection molding machines, but are not as common as thermoplastics
Examples of metals used in injection molding include aluminum, brass, and steel
4.About 100 ton injection molding machine production equipment
Injection molding machine production equipment is used to produce plastic parts and components for a variety of industries
The injection molding process involves melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
Injection molding machines come in a variety of sizes and configurations, and can be used to produce parts ranging from small medical components to large automotive parts
5.What is the role of molds in controlling the temperature and pressure distribution in an 100 ton injection molding machine?
Molds play an important role in controlling the temperature and pressure distribution in an injection molding machine
The mold is designed to provide a uniform temperature and pressure distribution throughout the mold cavity, which helps to ensure that the plastic material is evenly distributed and that the finished product has a consistent shape and quality
The mold also helps to regulate the flow of the molten plastic material, which helps to ensure that the plastic is evenly distributed and that the finished product has a consistent shape and quality
6.How can the clamping force of an 100 ton injection molding machine be calculated?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market
The clamping force of an injection molding machine can be calculated using the following formula:
Clamping Force (kN) = (Mold Cavity Area (cm2) x Cavity Pressure (MPa)) / 1000
Where Mold Cavity Area is the total area of the mold cavity, and Cavity Pressure is the pressure of the molten plastic material inside the mold cavity
7.How important is cooling time in the injection molding process?
We have flexible production capacity
Whether you are large orders or small orders, you can produce and release goods in a timely manner to meet customer needs
Cooling time is a critical factor in the injection molding process
It is the time required for the plastic to cool and solidify in the mold
If the cooling time is too short, the plastic may not solidify properly and the part may be weak or have poor surface finish
If the cooling time is too long, the plastic may become brittle and the part may warp or shrink
Proper cooling time is essential for producing high-quality parts
8.What are the energy consumption levels of different types of 100 ton injection molding machines?
We enjoy high authority and influence in the industry and continue to innovate products and service models
The energy consumption levels of different types of injection molding machines vary depending on the size and type of machine
Generally, the larger the machine, the higher the energy consumption
For example, a standard hydraulic injection molding machine typically consumes between 3 and 5 kWh per hour, while a servo-driven machine can consume up to 15 kWh per hour
Additionally, machines with higher clamping forces tend to consume more energy than those with lower clamping forces
9.About the scale of 100 ton injection molding machine factory
Injection molding machine factories vary in size and scale
Some factories may only produce a few machines per year, while others may produce hundreds or even thousands of machines per year
The size of the factory will depend on the size of the machines being produced, the number of machines being produced, and the demand for the machines
10.What are the temperature and pressure settings for different materials in an 100 ton injection molding machine?
We have a first -class management team, and we pay attention to teamwork to achieve common goals
The temperature and pressure settings for different materials in an injection molding machine will vary depending on the type of material being used
Generally, the temperature should be set between 180-220°C (356-428°F) and the pressure should be set between 1,000-2,000 bar (14,500-29,000 psi)
However, it is important to consult the material manufacturer's instructions for the exact settings for the specific material being used
11.How is plastic melted and injected into the mold?
We have been working hard to improve service quality and meet customer needs
Plastic is melted in an injection molding machine, which consists of a hopper, a heating barrel, and a reciprocating screw
The plastic is fed into the hopper, where it is heated and melted
The melted plastic is then injected into the mold cavity under high pressure
The mold is then cooled, and the plastic solidifies into the desired shape
12.Can an 100 ton injection molding machine produce products with different surface finishes?
We should perform well in market competition, and the prices of 100 ton injection molding machine products have a great competitive advantage
Yes, an injection molding machine can produce products with different surface finishes
Depending on the type of injection molding machine, the surface finish can be achieved through a variety of methods, such as painting, plating, polishing, and texturing
13.How does an 100 ton injection molding machine work?
Our company has many years of 100 ton injection molding machine experience and expertise
Injection molding machines work by melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
The injection molding process is highly automated and can produce large quantities of parts in a short amount of time
The injection molding machine consists of several components, including a hopper, a barrel, a reciprocating screw, a heating element, a nozzle, and a mold
The hopper is used to feed the plastic pellets into the barrel
The reciprocating screw is used to melt the pellets and inject them into the mold
The heating element is used to heat the plastic to the desired temperature
The nozzle is used to inject the molten plastic into the mold
The mold is used to shape the plastic into the desired shape
14.What are the advantages of using an 100 ton injection molding machine?
We have a wide range of 100 ton injection molding machine customer groups and establishes long -term cooperative relationships with partners
The countries we provide services include
1
Cost-Effective: Injection molding is one of the most cost-effective manufacturing processes due to its high production rate and low material waste
2
Versatility: Injection molding machines can be used to produce a wide variety of parts and products with different shapes, sizes, and materials
3
Automation: Injection molding machines are highly automated, allowing for a high degree of repeatability and accuracy
4
Durability: Injection molded parts are highly durable and can withstand extreme temperatures and pressures
5
Efficiency: Injection molding machines are highly efficient, allowing for quick production of large quantities of parts
15.How is the injection molded product cooled and ejected from the machine?
We continuously upgrade our skills and knowledge to adapt to changing 100 ton injection molding machine market needs
Injection molded products are cooled by circulating water or air around the mold
Once the product has cooled, the mold is opened and the product is ejected from the machine using a mechanical ejector system
The ejector system typically consists of a series of pins that push the product out of the mold
16.What is the expected maintenance and repair schedule for an 100 ton injection molding machine?
The maintenance and repair schedule for an injection molding machine will vary depending on the type of machine and its usage
Generally, the following maintenance and repair tasks should be performed on a regular basis:
1
Check and adjust the machine’s settings
2
Inspect the machine for any signs of wear or damage
3
Clean and lubricate the machine’s components
4
Check the machine’s safety features
5
Test the machine’s performance
6
Replace any worn or damaged parts
7
Perform regular maintenance and repairs as needed
17.What factors affect the overall cycle time of an 100 ton injection molding machine?
1
Injection pressure: The higher the injection pressure, the faster the cycle time
2
Injection speed: The faster the injection speed, the faster the cycle time
3
Mold temperature: The higher the mold temperature, the faster the cycle time
4
Cooling time: The shorter the cooling time, the faster the cycle time
5
Clamping force: The higher the clamping force, the faster the cycle time
6
Ejection speed: The faster the ejection speed, the faster the cycle time
7
Machine size: The larger the machine size, the faster the cycle time
8
Machine type: Different types of machines have different cycle times
18.What is the expected recovery rate for materials used in injection molding?
We have advantages in marketing and channel expansion
Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
Leave A Message
We gain many good reputations and lasting trust from all customers by professional and high efficiency service and high quality standard qualified products. feel free to communicate your ideas and ask lots of questions.
They are all manufactured according to the strictest international standards. Our products have received favor from both domestic and foreign markets.
They are now widely exporting to 200 countries.
Hommar can serve customers not only with single process service but one-stop purchase from concept to packing.
