Product Name: Injection Molding Machine
Product Type: Hydraulic/ Electric/ Hybrid
Capacity: Varies from 50 to 5000 tons
Material Compatibility: Plastic, Rubber, Metal
Injection System: Single/ Multi-stage
Clamping Force: Varies from 50 to 5000 tons
Injection Rate: 100g-10kg/s
Mold Opening Stroke: Varies from 200 to 2000mm
Max Daylight: Varies from 500 to 4000mm
Platen Size: Varies from 400x400mm to 5000x5000mm
Control System: PLC or computer-controlled
Power Supply: 3-phase AC 380V/50Hz
Cooling Method: Water/oil cooling
Injection Pressure: Varies from 30 to 300MPa
Max Temperature: Varies from 150 to 400℃
Application: Manufacturing various plastic, rubber, and metal products such as automotive parts, household appliances, and electronic components.
Condition | New | Showroom Location | None |
Style | VERTICAL | Warranty of core components | 1 Year |
Injection Rate (g/s) | 113 g/s | Core Components | Bearing, Motor, Pump, Gear |
Machine Type | Hydraulic | Plastic Processed | LSR |
Injection Weight (g) | 489 g | Ejector Stroke(mm) | 100 mm |
Weight (KG) | 1010 kg | Ejector Force(kN) | 36 kN |
Place of Origin | China | Theoretical Shot Volume(cm3) | 505 cm3 |
Warranty | 1 Year | Screw Speed (rpm) | 0-349rpm |
Key Selling Points | Injection Molding Machine | Screw diameter (mm) | 61 mm |
Applicable Industries | Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Home Use, Retail, Construction works , Energy & Mining, Advertising Company | Distance between Tie Bars | 860x 420mm |
Type | Tube Head Injection | Open Stroke(mm) | 405 mm |
Brand Name | Hommar | Power (kW) | 25.4 kW |
Plastic Type | Thermoplastic | Transport Package | Customer's country |
Voltage | 380V/220/415V | Language | According to customer's country |
Automatic | semi-auto | Nozzle Projecting Template Size | ≥50 |
Machine Color | White and red | After-sales Service Provided | Video technical support |
Certification | CE IS09001 | Distance between Tie Bars | 860x 420mm |
Quantity (sets) | > 1 | Lead time (days) | To be negotiated |
1.What are some of the biggest challenges faced in operating an 2k injection moulding machine?
1
Temperature Control: Injection molding machines must be able to maintain a consistent temperature in order to produce quality parts
If the temperature is too low, the plastic may not flow properly and the parts may be weak or brittle
If the temperature is too high, the plastic may become too soft and the parts may be distorted
2
Pressure Control: The pressure of the injection molding machine must be carefully controlled in order to ensure that the plastic is injected into the mold at the correct rate and with the correct amount of force
If the pressure is too low, the plastic may not fill the mold properly and the parts may be weak or distorted
If the pressure is too high, the plastic may be forced out of the mold too quickly and the parts may be deformed
3
Cycle Time: The cycle time of the injection molding machine must be carefully monitored in order to ensure that the parts are produced in a timely manner
If the cycle time is too long, the parts may not be produced in a timely manner and the production process may be delayed
4
Maintenance: Injection molding machines require regular maintenance in order to ensure that they are operating properly and producing quality parts
If the machine is not properly maintained, it may not be able to produce quality parts and the production process may be delayed
2.How does an 2k injection moulding machine compare to other types of molding machines?
As one of the 2k injection moulding machine market leaders, we are known for innovation and reliability
Injection molding machines are the most commonly used type of molding machine
They are used to create plastic parts by injecting molten plastic into a mold
Injection molding machines are highly automated and can produce parts quickly and accurately
They are also capable of producing parts with complex geometries and intricate details
Compared to other types of molding machines, injection molding machines are more expensive and require more setup time, but they are capable of producing higher quality parts with greater precision
3.How is the user experience of operating an 2k injection moulding machine being improved?
The user experience of operating an injection molding machine is being improved in a variety of ways
Automation and digitalization are being used to streamline the process and reduce the amount of manual labor required
Automated systems can be used to monitor and adjust the machine’s settings, as well as to detect and alert operators to any potential problems
Additionally, user-friendly interfaces are being developed to make the process easier to understand and operate
Finally, virtual reality and augmented reality are being used to provide operators with a more immersive experience, allowing them to better understand the process and make more informed decisions
4.What are the energy consumption levels of different types of 2k injection moulding machines?
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The energy consumption levels of different types of injection molding machines vary depending on the size and type of machine
Generally, the larger the machine, the higher the energy consumption
For example, a standard hydraulic injection molding machine typically consumes between 3 and 5 kWh per hour, while a servo-driven machine can consume up to 15 kWh per hour
Additionally, machines with higher clamping forces tend to consume more energy than those with lower clamping forces
5.How does an 2k injection moulding machine work?
Our company has many years of 2k injection moulding machine experience and expertise
Injection molding machines work by melting plastic pellets and injecting them into a mold cavity
The molten plastic is then cooled and ejected from the mold
The injection molding process is highly automated and can produce large quantities of parts in a short amount of time
The injection molding machine consists of several components, including a hopper, a barrel, a reciprocating screw, a heating element, a nozzle, and a mold
The hopper is used to feed the plastic pellets into the barrel
The reciprocating screw is used to melt the pellets and inject them into the mold
The heating element is used to heat the plastic to the desired temperature
The nozzle is used to inject the molten plastic into the mold
The mold is used to shape the plastic into the desired shape
6.What are the different types of injection molding techniques?
1
Thermoset Injection Molding
2
Thermoplastic Injection Molding
3
Compression Molding
4
Transfer Molding
5
Blow Molding
6
Extrusion Molding
7
Rotational Molding
8
Structural Foam Molding
9
Reaction Injection Molding (RIM)
10
Insert Molding
7.What is the expected recovery rate for materials used in injection molding?
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Suppliers have established good cooperative relations, continuously improved workflows, improved efficiency and productivity, and provided customers with high -quality products and services
The expected recovery rate for materials used in injection molding depends on the type of material being used
Generally, the recovery rate for thermoplastics is between 80-90%, while the recovery rate for thermosets is between 50-60%
8.Can an 2k injection moulding machine run 24/7?
We focus on innovation and continuous improvement to maintain a competitive advantage
Yes, an injection molding machine can run 24/7
However, it is important to note that the machine should be properly maintained and monitored to ensure that it is running safely and efficiently
9.About 2k injection moulding machine warranty
Injection molding machine warranty is a guarantee that the machine will perform as expected for a certain period of time
The warranty period typically ranges from one to three years, depending on the manufacturer and model
The warranty covers any defects in materials or workmanship that may arise during the warranty period
It also covers any repairs or replacements that may be necessary due to normal wear and tear
10.How does the initial cost of an 2k injection moulding machine compare to its long-term operating costs?
The initial cost of an injection molding machine is typically higher than its long-term operating costs
The initial cost of the machine includes the purchase price, installation, and setup costs
The long-term operating costs include the cost of electricity, maintenance, and repairs
In general, the long-term operating costs are lower than the initial cost of the machine
11.About 2k injection moulding machine inventory
Injection molding machine inventory is a list of all the injection molding machines that are currently in use or available for purchase
It includes information about the manufacturer, model, size, and other specifications of the machine
It also includes the current price of the machine and any discounts that may be available
The inventory can be used to compare different machines and find the best one for a particular application
12.How do temperature and humidity affect the operation of an 2k injection moulding machine?
Our 2k injection moulding machine products have competitive and differentiated advantages, and actively promote digital transformation and innovation
Temperature and humidity can have a significant effect on the operation of an injection molding machine
High temperatures can cause the plastic to melt too quickly, resulting in poor quality parts
High humidity can cause the plastic to absorb moisture, which can cause the plastic to become brittle and crack
Low temperatures can cause the plastic to cool too quickly, resulting in poor part quality
Low humidity can cause the plastic to become too dry, resulting in poor part quality
13.How has the size and weight of 2k injection moulding machines changed over the years?
We are a professional 2k injection moulding machine company dedicated to providing high quality products and services
Injection molding machines have become much smaller and lighter over the years
Early injection molding machines were large, bulky, and heavy, weighing up to several tons
Today, injection molding machines are much smaller and lighter, with some machines weighing as little as a few hundred pounds
This has allowed for more flexibility in the placement of injection molding machines, as well as increased portability
Additionally, the smaller size and weight of modern injection molding machines has allowed for more efficient production processes
14.About 2k injection moulding machine quality system
Injection molding machine quality system is a set of procedures and processes that are used to ensure that the injection molding machines used in a manufacturing facility are of the highest quality and meet the requirements of the customer
The system includes the use of quality control measures, such as inspections, testing, and documentation, to ensure that the machines are in good working order and meet the customer's specifications
The system also includes the use of preventive maintenance and corrective action plans to ensure that any problems with the machines are addressed quickly and effectively
15.What factors affect the overall cycle time of an 2k injection moulding machine?
1
Injection pressure: The higher the injection pressure, the faster the cycle time
2
Injection speed: The faster the injection speed, the faster the cycle time
3
Mold temperature: The higher the mold temperature, the faster the cycle time
4
Cooling time: The shorter the cooling time, the faster the cycle time
5
Clamping force: The higher the clamping force, the faster the cycle time
6
Ejection speed: The faster the ejection speed, the faster the cycle time
7
Machine size: The larger the machine size, the faster the cycle time
8
Machine type: Different types of machines have different cycle times
16.About 2k injection moulding machine raw materials
Injection molding machine raw materials are typically thermoplastics, thermosets, elastomers, and metals
Thermoplastics are the most commonly used raw materials in injection molding machines
They are typically composed of polymers, such as polyethylene, polypropylene, polystyrene, and polyvinyl chloride
Thermosets are materials that are cured by heat or pressure and are not able to be melted and reshaped
Elastomers are materials that are flexible and can be stretched and then return to their original shape
Metals are also used in injection molding machines, such as aluminum, brass, and steel
17.Can an 2k injection moulding machine be used for large and small scale production?
Our mission is to provide customers with the best solutions for 2k injection moulding machine
Yes, an injection molding machine can be used for both large and small scale production
Injection molding machines are capable of producing parts in a wide range of sizes, from very small to very large
The size of the part being produced is determined by the size of the mold used in the injection molding machine
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